Monday, November 30, 2015

SONY KLV32EX330 – KLV40EX430 – SOFTWARE UPDATE – SERVICE MODE and SERVICE ADJUSTMENTS

KLV32EX330 – KLV32EX33A – KLV32EX33B – KLV40EX430 – KLV40EX43A – KLV40EX43B [RM-GA022]
KLV-32EX330- KLV-40EX430  - Saudi Arabia, India, Singapore, Indonesia, Philippines, Vietnam, Sogul, Malaysia, South Africa, Thailand.
KLV-32EX33A - KLV-40EX43A - Malaysia, Singapore, Philippines, Vietnam, Indonesia, Thailand.
KLV-32EX33B – KLV-40EX43B - Malaysia.
ACCESSING SELF DIAGMOSTIC HISTORY
Go to TV standby condition by remote commander.
Press “i+ (info)”, “5”, “Volume -” then “TV power” on remote.
To exit; press the Power OFF & ON.
Remote Buttons Function
Error History Clear => ‘8’ ‘0’
Panel Operation time Clear => ‘7’ ‘0’
ACCESSING SERVICE MODE
Go to TV standby condition by remote commander.
Press “I + (info)”, “5”, “Volume +” then “TV power” on remote.
You can see Service Mode on display.
ACCESSING SOFTWARE VERSION
1) Press + (Enter) or =► button on Remote to enter status information.
2) Press + (Enter) button on Remote to back to Service Mode.
ACCESSING THE SERIAL NUMBER EDIT
Press =►button on Remote to edit Serial Number.
Press ▲/▼ button to select number. [The font colour of YES is change to black when it is selected]
Serial Number can be set Only Once.
After user input data, press <Enter>.
Pop dialogue will appear to inform user to confirm data.
Press ►◄ button to select YES or NO.
Select YES if input data is correct.
Select NO if input data is incorrect.
Press <Enter> to save answer.  [The font colour of YES is change to black when it is selected]
If Yes is selected, the input data is saved in the EEPROM
SERIAL NUMBER EDIT is greyed out and the serial number that has been input is displayed.
User will not able to edit any more.
If NO is selected, the input data is not saved into EEPROM.
The serial number that has been input is displayed.
User can still edit the serial number.
The font colour of NO is change to black when it is selected.
The font colour of SERIAL NUMBER is white after NO is selected.
ACCESSING THE MODEL NUMBER EDIT
Press =►button on Remote to edit Model Name.
Press ▲/▼ button on Remote to select character.
Model Name can be set ONLY ONCE.
After user input data , press <Enter>.
Pop dialogue will appear to inform user to confirm data.
Press or button to select YES or NO.
Select YES if input data is correct.
Select NO if input data is incorrect.
Press <Enter> to save answer.
If YES is selected  the input data is saved into EEPROM.
Model Name EDIT is greyed out and the model name that has been input is displayed.
User will not able to edit any more.
The font colour of MODEL NAME is change to orange after YES is selected.
If NO is selected, the input data is not saved into EEPROM.
The model name that has been input is displayed.
The font colour of NO is change to black when it is selected.
The font colour of MODEL NAME is white after NO is selected.
UPDATING THE SOFTWARE
Note
Software updates can be performed by:
1)System Update through the internet which available only on Certain LCD models. Please check on i-manual or Operating Instruction whether the model is available with the system. 
OR
2) Check with Software Upgrade Manual in ORISS Website
(http://www.oriss.ap.sony.com) for the procedure and when it is require for the software updating.
3) The software updates may not be ready yet in ORISS Website after the 1st Issue of Service Manual is released.
4) Do check and keep updated with the ORISS Website for any information and/or listed issues that are software related to avoid any discrepancy.
USER NAME AND PASSWORD required to access to ORISS.  Check with service headquarters.

Sunday, November 29, 2015

See the Environment where I live.


A village; named Karakulam; (Trivandrum; the Capital City of Kerala State {You can search by Goole Map}); South India.  2:30PM 29th Sunday; November 2015.

CROMUS CR-1500Plus - Satellite receiver – Circuit Diagram

RECEPTOR CROMUS CR-1500 Plus - Satellite Receiver Schematic 
DISPLAY 
VIDEO
AUDIO
SMPS
CLICK ON THE PICTURES TO MAGNIFY

Saturday, November 28, 2015

ONKYO TX-SR508 – TX-HTR580 - AV RECEIVER - FIRMWARE UPDATE - POWER AMPLIFIER CIRCUIT DIAGRAM

How to update the Firmware - Onkyo AV receiver TXSR508 - TXHTR580(B)
(HTiB:Home-Theater-in-a-Box)
HT-R580(B) in H T-S5300(B):Black model
MDC : 120V, 60Hz, Canadian model
MDD : 120V, 60Hz, USA model
MMO : 220/230-240V, 60Hz, Saudi Arabian model
MMQ : 220/230-240V, 50Hz, Hong kong model


POWER AMPLIFIER SCHEMATIC
FIRMWARE UPDATE PROCEDURE
TX-SR308/ 508 HT-R280/ 380/ 538/ 580/ HT-RC230
MAIN/DSP Update Procedure-1
FW version combination
* OSD FW cannot be updated.
*Combination of "OSD_FW and Main_FW" has limitation .
*Do not use combination except the list.
OSD menu will not appear. Before  FW Update. Check the versions of FWs
* To upgrade OSD FW version,
Replace Q8105 SPI_MEMORY "EN25Q32A-100HIP" or HDMI Board.
To check FW Versions on the monitor,
While the unit is on, hold down [DISPLAY] and the press [ON/STANDBY].
FW Versions of Main/DSP/OSD will be shown on the monitor like below.
To check FW versions on Front Display,
While the unit is on, hold down [DISPLAY] and the press [ON/STANDBY].
Main FW Version will be shown on Front Display.
e.g.  M:1.07/10413AL
1. While the unit is on, hold down [DISPLAY] and the press [ON/STANDBY].  Main FW Version will be shown on Front Display.
2. While Main FW Version is shown, press [+(TONE)].  DSP FW Version will be shown on Front Display.
* It depends on the version
e.g. D:1.02/10416a38  * It depends on the version.
OSD FW Version will not be shown on Front Display.
MAIN/DSP Update Procedure-2
[NOTE: See MAIN/DSP Update Procedure-1]
*Combination of "MAIN_FW and OSD_FW” has limitation.
    
*OSD FW cannot be updated.
Preparation for Update
PC Personal Computer which can play back wav files and output digital audio signal at 44.1 kHz (sampling frequency)
2. Software
Given wav-formatted FW Store it in the PC in advance (PC Update) or burn a CD-R with it as a music disc (CD Update).
3. Connection: DIGITAL (OPTICAL/COAXIAL) ourput of PC/CD Player --> DIGITAL (OPTICAL-1/COAXIAL) INPUT of TX-SR308 etc.
* PC needs to be able to handle wav files and output digital audio signal at Sampling Frequency 44.1KHz.
* For wav-compatible PCs which do not output audio signal at the above specification, use a commercially-available USB-AUDIO interface unit. e.g. Onkyo-made ND-S1
Set Sampling frequency to 44.1kHz and also set Volume to Maximum.
For further information, please see Owner’s manual of your PC.
Instead of PC, CD players with DIGITAL output terminal can be used.
Note: CD players need to output digital audio signal at 44.1 kHz of sampling frequency.
Some CD players and DVD players are not suitable for update because they process audio signal to output.
Burn a CD-R as music disc.
NOTE 1
“Writing” will not be shown even more than about 15 seconds passed after starting playback, audio signal does not output at Sampling frequency:44.1kHz. Check the connection and settings and try again.  When another try results in failure again, use the other update method.
NOTE 2
DURING FW UPGRADE,DO NOT TURN OFF THE UNIT. DO NOT REMOVE ANY CONNECTIONS.  These operation will not allow FW Upgrade any more, and the whole board or IC will need replacing.
MAIN/DSP Update Procedure-3
While the unit is on, hold down [DISPLAY] and then press [ON/STANDBY].
Main FW Version will be shown on Front Display.
e.g. M:1.07/10413AL  It depends on the version.
While Main FW Version is shown, press [+(TONE)].   DSP FW Version will be shown on Front Display.
e.g.  D:1.02/10416a38 It depends on the version.
While DSP FW Version is shown, press [RETURN].
TOTAL / AUTO
> TUNING ◄► key changes “AUTO ” “COAX1” “OPT1.”  ( ”AUTO” means “COAX1” or “OPT1” will be automatically detected.
> TUNING
▲▼ key changes “TOTAL” “MAIN” “DSP.”  ( TOTAL = MAIN+ DSP
When MAIN and DSP FWs are upgraded at the same time, select “TOTAL / AUTO” and press “ENTER.”
For separate upgrade, select “
MAIN” or “DSP” and press “ENTER.”
S/PDIF Update..
PC upgrade: Play back the stored wav file in your PC.
CD upgrade: Play back the FW CD-R with the connected CD player. It takes about 15 minutes.
Make sure that”PCM” is shown before starting playback.
About 15 seconds later, the message will change from S/PDIF Update... to writing...
When “Writing...” will not be shown, the output music data is not correct.
Check the connection and settings.
Unplug AC cord and plug it again. Press [ON/STANDBY].
‘Clear’
Make sure that “Clear” is shown and the unit is turned into the Standby mode.
Make sure that the FW versions are the latest.

Friday, November 27, 2015

SANSUI HRJS21 – 21 Inch Semi flat CRT TV - FROM MY SERVICE TABLE TODAY

From My Service Table TodaySANSUI HRJS21 – 21 Inch Semi flat CRT TV - Dead Condition
Set got for repair Today; in dead condition.  The party said; the set has gone dead while working.  They have noted a variation in brightness level, before the set has gone dead.
  Something wrong to its horizontal scan output section circuit; I assumed, because, the set was working fine, and has gone dead condition; the party said so.  I asked the party; whether they heard any unusual noise from the set, before it gone dead.  They have informed me, that there was no such abnormal noise.  OK.  That’s all the details I could collect from the party.
  Just see; the party was seeing this set.  It went dead suddenly, without any reason; without any unusual noise from it.  If there was a noise did they heard, it might be of the blown up protection fuse inside the TV,  No noise heard, means, no such fault could be with this set.
  I opened the set.  Checked the AC fuse.  OK.  Means the party was right to their information.  Without blowing the AC mains fuse, here the set has gone dead.
I plugged the set to AC mains and switched it ON.  Measured the voltage across the main smoothing capacitor.  Showed  about 295VDC.  OK.  The rectifier section is working properly, but the SMPS section circuit does not.
Something short circuit to the DC voltage output of the SMPS.
To most SMPS circuit used today, have short circuit protection.  If any short circuit is detected by the main system control IC; to any of the DC output section of the SMPS, it will send a ‘Stop’ signal to SMPS controller, to defeat it.  That is happening here too.
Just see; the party has informed me that, they were seeing the program, while the set went dead.  I have this in my mind. 
One possibility to this fault; according to my service experiences, since 45 years; is the short circuited junction of the HOT [Horizontal Output Transistor] (Collector to Emitter).  I did measure the DC resistance across the 110VDC [Output of SMPS] supply line.  Shows a resistance less than 10 ohms. VERY LOW INDEED. A short circuit is detected.  De-soldered out the Horizontal output transistor; and measured the DC resistance again.  No short detected. More than 800 Ohms.
Yes.  The HOT was damaged.  Collector- to - Emitter short. 2SD2499.
Fault confirmed.
But, there should be some reason for the failure of HOT.  What might it be? Sometimes nothing.  Sometimes may have.  But, before replace this transistor, I should check for the reason; otherwise, the transistor I will replace too will be get shorted.
There are mainly two reasons for this fault.
Short circuited winding at the deflection yoke [horizontal scan section]
 The free-wheeling capacitor (the capacitor connected to the collector of the horizontal output transistor to Ground- usually will have a  value of 2200 to 9500Pf 2000VDC.)
If this capacitor has open circuit, means failed or any of its 2 solder terminals have any fault; loose soldering or so; the Horizontal Output Transistor will blow out, as soon as you switch ON the set.  You won’t get any time to measure any voltage abnormality.  The fault will occur within in a microsecond.  There is no doubt about it.
Although I've verified the fault, by replacing the HOT, the set worked fine.  But the it has lack of focus.
Adjusting the focus control at the horizontal output transformer didn't help much.
Further checking revealed that, the focus pin connection [At the CRT connector socket] is damaged.  Corroded.  Replaced  the CRT connector socket, at the CRT interface card. Adjusted both screen and focus voltage.
Checked OK.
Do you wish to get more about my service experiences?
Type in this key phrase “ my service table todayin the search box at the top right of the display window of the home page, to get gathered some pages which has the details of practical experiences of mine.  
google.com/+GopakumarGopalan / Gopakumar Gopalan Google

Thursday, November 26, 2015

PLASMA TV – FAULTS – CIRCUIT BOARD FUNCTION DETAILS - TROUBLESHOOTING

PDP circuit boards
VIF Board
General digital video signals include Vsync, Hsync, R(8Bit), G(8Bit), B(8Bit) and Data Enable (Blank);the VIF of PDP is making for processing these digital signal. Because PDP belonging a high end product, so its application should include the functions of Monitor (analogue VGA, digital DVI signal input). And for consumer’s sake, the VIF should have the functions of video, like audio, composite, s-video, component signal processing.
Currently the video signal sources are video cassette recorder, DVD player, CATV, RF tuner, VGA card (PC). In order that all the video signal sources can be displayed on PDP, so we need an interface to transfer these signals to a specified signals for PDP to display and this is the function of VIF (Video Interface).
Basic framework of VIF board
 For dealing with the signals of CVBS, S-video and Component, it requires a video decoder IC. And the output of video decoder will input to a de-interlace chip IC for a stable image quality. Because the TV system uses interlace scanning, it causes flickers on the screen. To improve this situation so we use a de-interlace chip IC. The ADC (Analog to Digital Converter) IC converts the analogue RGB signal to digital RGB signal. The TMDS (Transition Minimized Differential Signalling) decoder IC transmits digital RGB signal. All the output of ICs’ signal sends to scalar IC.
1. ADC Converter: AD9888 The AD9888 is a complete 8 bit, 205 MSPS monolithic analogue interface optimized for capturing RGB graphics signals. Its 205 MSPS encode rate capability and full-power analogue bandwidth of 500 MHz supports resolutions up to UXGA (1600 x1200 @ 75 Hz).
2. TMDS Receiver: SIL153BCT100 The Sil153BCT100 receiver uses Panel Link Digital technology to support high resolution displays up to SXGA (25MHz~112MHz). The Sil153B receiver supports up to true color panels (24 bit/pixel, 16.7M colors) in 1 or 2 pixels/clock mode. In addition, the receiver data output is time staggered to reduce ground bounce that affects EMI.
3. VIDEO Decoder: SAA7118E The SAA7118E decoder is a ADC too, but it can deal with the ordinary TV signals. The SAA7118E can input Composite, S-video, Component and its outputs are digital Y(Luminance) , C (Chromacity) signals. And also can adjust brightness, contrast, saturation, hue.
4. De-interlace:  The Sil504 transfer interlacing signals to progressive signals. The advantage of progressive signals is that the scanning rate doubling to let the screen more stable and non-flickering. Besides, the sources of input may have 24 0r 30 or 25 frames per sec, so the de-interlaced chip shall tell from the differences and processing the signals. The basic principle of de-interlaced IC is combined the odd and even fields to a frame, and the processing needs a memory IC (SDRAM) to stock these signals for processing. For the improving the quality of image sake, more and more TVs or DVD players all have the functions of progressive scanning.
5. Image Processor chip: PW171-20U (system on chip).
Scaling function
 The Image scalars provide high quality up and down image scaling. For the applications of VIF, the input signals could be VGA, SVGA, XGA formats, and its output fixed at 852 x 480 @60 HZ. For example, SVGA format: 800 x 600 @75Hz, first scaling down: Horizontal 800 640 Vertical 600 480, 75 frames / sec after frame rate conversion become 60 frames per sec. Then scaling up 640 852, to accomplish the scaling function.
Micro Processor Function
 This chip includes microprocessor (on-chip 80x86); selectable function and I/O interface control. With 3 groups of 8-bit programmable I/O, 1 group of RS-232 communication port, IR decoder, timer and a PWM generator ◎ OSD Function: The on-screen-display (OSD) can be used for startup screens, menus, and scribble functions.
VIF (Video interface)
d-1. When main switch is ON, the power board generates Vsby 5 volts to VIF board. The IC of microprocessor becomes standby status waiting for a startup signal from key-pad or receiver.
d-2 When a startup signal is detected then microprocessor sending a ON signal to the power board through CN connector , and the power board begins generating all voltage to PCB board(Vs, Vxg, Vw, Vf, Vdd, Vcc, 9volts) . At the same time VIF will generate background light and OSD menu as select. After searching a input source, then will display on the PDP screen, if there are audio signals , it will amplify and send to speakers through audio board.
d-3 If there are abnormal signals are detected(such as over voltage , over current , low voltage ..) , the power board will send abnormal detective signal to shut down all the system.
DIF Board
 Function: The video or pc signal is processed and send to DIF form VIF. There are gamma correction, basic white balance data, power loss control, and data translation function. When DIF board work normally the LED on the board should light. When you turn on the main power switch this LED should light a few seconds to inspect itself and then disappear.
X/Y Sustainer Board
Receive the signal from DIF.And output high voltage scan signal to panel.
Audio Amplifier Board
It comprises special switch mode power supply and audio amplifier and electronic switch for outer and inner speakers exchange. It connects to 300V from main power supply on the module from socket CN5601. M5502 connects to inner speakers by cable. M5503 connects to outer speakers socket boards by cable. M5501 connects to VIF and receives the R,L audio signal, MUTE, SWITCH control signal. The inner output power is up to 4W, And the outer output power is up to 20w together on 4ohm impedance.
Abnormal Phenomena
VIF board
a. color absence or colour step not good.
b. No sound from the speakers, but there was noise output.
c. Power supply is normal; there were OSD and background light on the panel, but not picture.
d. Cannot turn on the set (LEDs do not work).
e. There is some strip disturbance in the picture.
f. Turn off automatically after the set works a few minutes. g. Picture wobbles when input 1080i signal.
DIF board
a. picture abnormal.
b. Cannot turn on the set (LEDs do not work).
Power Supply
a. no picture output.
b. Output voltage abnormal.
X Scan sustainer
h. no picture.
i. Colour of the picture is not enough.
j. Picture abnormal such as picture flicker
k. Cannot turn on the set (LEDs do not work)
Y Bulk Sustainer
a. Cannot turn on the set. If disconnect the cable from power supply to Y sustainer the set works, but the picture is dark. It means that Y sustainer is abnormal.
b. Power output voltage is normal, but the picture is dark.
c. When the set works normally, the temperature of the components on the sustainer boards is about 55. If the temperature is over 55 ℃ there may be some fault on there.
Audio Amplifier Board
a. there is no sound or noise in the speakers.
b. Too much noise in the speakers.
c. Cannot switch inner and outer speakers.
X Connecting Board (upper and lower parts)
Y Connecting Board (upper and lower parts)
Short Repair procedure
1. No picture and Red LED does not light, make sure the main power switch on and to check the fuses on the power supply board and power filtering board.
2. Turn on the main power switch, the green LED lights. But there was no picture. Check VIF or DIF or X sustainer or Y sustainer. You may exchange them one by one with good boards. Replace VIF, and then turn on the switch, remote the set. If there are OSD, there is some fault in the VIF.
3.  If the picture is vague, please replace the Y-sustainer board.
4. The picture is separated into upper & lower parts, one part has picture, the other has no, and the picture is from left to right, please check the X connecter board and the X-sustainer board.
5. If the picture is vague or the picture of the upper or the lower part is dark, please check the Y connector board and the Y-sustainer board.
6. Check whether the corresponding W board and the connect cords are in good condition; otherwise, the module is iffy.
Dark vertical bar or strap.
7 Check whether the left (sight from the rear) Y connector board and the connect cords are in good condition; otherwise, the module is iffy.
8 If the chroma of the white signal isn’t uniform, adjust the Vs, VXG voltage according to the voltage data of the PDP module.
9 If many details of the picture are short of, or the pixels of the picture are not discontinuous, the Pixel works IC doesn’t weld well, please replace the PC1 board.
10 Trouble of the DIF and the W connect cords or the connect jack.
There are many dark flicking bright dot defect or a single or multi pieces of line always appear in the screen:  
Replace the PDP module.

BN4400157A - SAMSUNG LED LCD TV SMPS SCHEMATIC - TDA4863-2SOP8 - VIPER22ADIP

Samsung LED LCD TV Power Supply Board BN44 00157A Circuit Diagram
Used ICs: TDA4863-2SOP8 – VIPER22ADIP
SCHEMATIC - Click on the schematic to Magnify


Wednesday, November 25, 2015

RCA 50LB45RQ LCD TV – Software Upgrade – Color Balance Adjust – White Balance Adjust

REC8 (it is for version 2012) series main board has a USB SERVICE port, which is reserved for service use only. Upgrade the firmware according to the instruction below.
Direct upgrading (do not need normal display)
Get an empty USB disk with size not larger than 2GB, copy firmware file (CompBase.bin, or AIICompBase.bin) to the root directory of disk.
Note: the size of USB disk cannot be larger than 2GB, and before copying the firmware file, make sure the disk is empty.
And the file must be placed in the root directory.
Turn off the TV, insert the USB disk into the SERVICE jack on the side panel of TV and then turn on the TV. After turned on, the TV's LED indicator will shine red and blue alternately. Wait for about one and half a minute to accomplish the upgrading.
Note: DO NOT power off or unplug the TV while upgrading.
Factory upgrading (need normal display)
Get an empty USB disk with size not larger than 2GB, copy firmware file (AIICompBase.bin only) to the root directory of disk.
Note: the size of USB disk cannot be larger than 2GB, and before copying the firmware file, make sure the disk is empty.
And the file must be placed in the root directory.
Turn on the TV, insert the USB disk into the SERVICE jack on the side panel of TV. Then press the remote control buttons "MENU" => "1147" to enter factory menu.
Choose "USB UPDATE" and press OK. If there are "CompBase.bin" and "AlICompBase.bin" in the disk at the same time, be sure to select "AIICompBase.bin" to update. The upgrading phenomenon is the same to direct upgrading.
Note: DO NOT power off or unplug the TV while upgrading, otherwise the upgrading will fail, and the main board will be unable to upgrade normally any more.
Upgrade Color Balance Table and Backlight configuration file
When you finish upgrading the basic software, it will display the software date in the factory main menu.
Download the color balance table file (CompQuality.bin) and back-light configuration files (ComScaling.bin) to the USB disk. The way of upgrading the color balance table is the same as upgrading the basic software.
NOTE
1 The order of upgrading TV software: Firstly, basic main board software; Secondly, back-light configuration files and colour table.
2. Make sure that there are two files in the USB disk (ComScaling.bin and CompQuality.bin), insert the USB disk to the TV, and then press POWER button to turn on the TV, it will spend 10s to finish upgrading the software.
3. When finish to upgrade the back-light configuration file, the TV will upgrade the colour table automatically.
4. Pull out the USB disk after finishing upgrading software.
5. DO NOT power off or unplug the TV while upgrading, otherwise the upgrading will fail, and the main board will be unable to upgrade normally any more.
After finish to upgrade the software, the software date will change:
In "VERSION INFO", it displays the panel model and Back-light Adjust.
Adjust Color Balance Table (White Balance)
FACTORY MAIN MENU has a WB function; you can adjust the white balance in this menu by adjusting R/G/B value. Press the remote control buttons "MENU" => "1147" to enter the factory menu.
Choose "WB"(White Balance) and press OK to enter the submenu.
Press left/right button to select the color temperature mode: Warm, Normal, Cool.
Press Up/Down button to select the R Drive/G Drive/B Drive/R Cutoff/G Cutoff/B Cutoff.
Note:
1. The RGB Drive affects the white field mainly:
 the RGB Cutoff affects the black field mainly.
2. In WB menu, you can adjust the color temperature, but the data cannot be updated to the TV system automatically, you can write down the date that you want and contact the factory to update the software.
3. Color balance table upgrade is not available for models produced before 2012.

BEKO Z1J194-11 - SCHEMATIC

BEKO Z1J194-11 - LCD TV Power Supply Circuit Diagram
PWB
CIRCUIT DIAGRAM
CLICK ON THE PICTURES TO ZOOM IN

Tuesday, November 24, 2015

HOW TO REMOVE STAND AND BACK COVER – SONY KDL40EX*** SERIES LCD TVs

SONY KDL-32EX710-40EX710-40EX713-46EX710-46EX711-46EX713-55EX710-55EX711-55EX713
TABLE-TOP STAND ASSEMBLY REMOVAL
> Remove 4 screws from Table-Top Stand Assembly
> Lift up TV set to detach from Table-Top Stand Assembly
Gently place the TV set face down onto a soft cloth.
REAR COVER, UNDER COVER, VESA BRACKETS, AC INLET, SWITCH UNIT AND POWER SWITCH REMOVAL - [KDL- 32EX710/40EX710/40EX713/46EX710/46EX711/46EX713 ONLY]

> Remove 4 screws from Rear Cover to detach from Bezel and Under Cover
> Remove 4 screws from Rear Cover to detach from LCD Panel and Bottom Frame
> Remove 1 screw from Rear Cover to detach from Terminal Area
> Remove 1 screw from Rear Cover to detach from Side Jack Area
> Remove screws from Rear Cover to detach from Panel Brackets
4 from KDL-32EX710/40EX710/40EX713 Only
6 from KDL-46EX710/46EX711/46EX713 Only
> Carefully lift Rear Cover from bottom side to detach from Bezel
> Disconnect AC Inlet from GE3C/GE3A (Power) Boards and release 2 clips to detach from Under Cover H > > > Remove 1 screw from Under Cover to detach from Bottom Frame
> Slide-out Vesa Brackets to detach from Rear Cover
> Lift up Switch Unit and disconnect 1 connector to remove from LCD Panel
> Slide-out Power Switch and disconnect 1 connector to remove from Switch unit
Note: The Vesa Brackets are not included with the Rear Cover and must be reattached to the replacement Rear Cover.
KDL-55EX710-55EX711-55EX713 ONLY
CAUTION: The 55 inch models use a Metal type Rear Cover. Use care when handling the cover
to avoid the sharp edges. Gloves are recommended when handling the rear cover.
> Remove 10 screws from Rear Cover to detach from Bezel, Bottom Frame and Under Cover
> Remove 4 screws from Rear Cover to detach from Vesa Brackets
> Remove 4 screws from Rear Cover to detach from LCD Panel
> Remove 1 screw from Rear Cover to detach from Terminal Area
> Remove 6 screws from Rear Cover to detach from Panel Brackets
> Carefully lift Rear Cover from bottom side to detach from Bezel
> Lift-up Hook Cover to detach from Under Cover
> Disconnect AC Inlet from GE2B (Power) Board and release 2 clips to detach from Under Cover
> Remove 1 screw from Under Cover to detach from Bottom Frame
> Remove 4 screws from Vesa Brackets to detach from LCD Panel
> Lift up Switch Unit and disconnect 1 connector to remove from LCD Panel
> Slide-out Power Switch and disconnect 1 connector to remove from Switch unit
Note: The Vesa Brackets are not included with the LCD Panel and must be reattached to the replacement LCD Panel
REMOVING THE REAR COVER - KDL55EX710 - KDL55EX711 - KDL55EX713
REATTACHING THE REAR COVER -  KDL55EX710 - KDL55EX711 - KDL55EX713

Dish Drawer – Fisher and Paykel DS603 I DS603IH – Option Adjustment – Fault diagnostic and Wiring Diagram

Fisher&Paykel - DD603 DD603H - DD603I DD603IH - DS603 DS603H - DS603 I DS603IH - DD603M DD603HM - DS603M DD603HM
OPTION ADJUSTMENT MODE
How to Change Setup Options
Rinse Aid / Water Supply Hardness / Auto Power / End of Cycle Beeps / Closed Drawer Option / Clean/Dirty Dish Symbol /Dry Enhancement Option
To enter this setup mode, press Power, then hold the Eco touch switch and KeyLock button simultaneously for 5 seconds ensuring that Eco is pushed first. Once the setup mode is entered a beep is emitted and the LCD displays the letters rA. By pushing the Start/Pause button you can scroll through and change the following options:-
Rinse Aid Setup (rA)
Water Supply Hardness Setup (hd)
Auto Power Option (AP)
End of Cycle Beeps (EC)
Closed Drawer Option (Ld).
Clean/Dirty Dish Symbol (dS)
Dry Enhancement Option (LH)
Integrated:- On an Integrated DishDrawer, where there is no display, you can still tell which option you have chosen by using the lights showing on the integrated badge as follows:
Rinse Aid Setup (red light above Start/Pause button)
Water Supply Hardness (green light above Start/Pause button)
Auto Power Option (orange light above Start/Pause button)
End of Cycle Beeps (green light above Start/Pause and red light above Keylock) button)
Closed Drawer Option (red light above Start/Pause and Keylock buttons)
Clean/Dirty Dish Symbol (not available on Integrated models)
Dry Enhancement Option (orange light above Start/Pause button, Eco light is red)
Push Power at any time to exit this setup mode.
Rinse Aid Setup (rA)
The current rinse aid setting is shown using the red LED’s on the touch switch panel.
The amount of rinse aid dispensed into a rinse cycle can be varied to suit the level of hardness of the local water supply. It is adjusted for 1 - 5 dispenser levels (1 = approx 0.5mls (1/10) teaspoon of rinse aid, 5 = approx. 2.5mls (½) teaspoon of rinse aid).
Push Keylock to advance the rinse aid setting. Once the desired setting is achieved, push Power to exit. The rinse aid index is stored in EE memory, so even with the power removed, the rinse aid level is retained.
Integrated: On an Integrated DishDrawer when you turn on or turn off one of the following options it is indicated by the red wash cycle LEDs on the secondary control panel. If an option is turned on then all the LEDs turn on and if an option is turned off all the LEDs turn off.
Water Supply Hardness Setup (hd)
The current supply hardness setting is shown using the red LED’s on the touch switch panel. One of 5 settings should be selected according to the known hardness of the supply water. Each setting is appropriate for the following water supply hardness:
No. LED Water Softener turned off, continuous bypass of softener
1 150-250 ppm water supply hardness
2 250-350 ppm water supply hardness
3 350-450 ppm water supply hardness
4 450-550 ppm water supply hardness
5 550-625 ppm water supply hardness
Push Keylock to advance the Water Softener setting. Once the desired setting has been achieved push Power to exit.
Selection of a setting affects how the Electronic Controller diverts supply water, how much water is treated, and how much salt is used in regeneration, in a manner that optimises the performance of the Water Softener.
Auto Power Option (AP)
The automatic power up sequence that occurs when the tub is opened can be turned on or off using the Keylock button. If the Scrubbing Brush is showing on the LCD then the auto power up sequence will occur when the tub is Opened. If the Scrubbing Brush is not showing then the DishDrawer will not automatically power up when the tub is Opened (the customer will need to push the power button each time they wish to use the DishDrawer). Push Power to exit when the desired setting has been selected.
End of Cycle Beeps (EC)
The six beeps that occur at the end of every cycle can be turned on or off using the Keylock button. If the Scrubbing Brush is showing on the LCD then the end of cycle beeps are activated. If the Scrubbing Brush is not showing then the end of cycle beeps are deactivated. Push Power to exit when the desired setting has been selected.
Closed Drawer Option (Ld)
The Closed Drawer Option can be turned on or off using the Keylock button. If the Scrubbing Brush is showing on the LCD then the Closed Drawer Option is selected and it will keep the DishDrawer locked at all times by bringing the lid down. When this mode is selected the customer needs to push the power button to lift the lid whenever they want to open the drawer. When they close the drawer again the lid comes down automatically after 30 seconds and locks the tub. If the Scrubbing Brush is not showing then the Closed Drawer Option is deactivated.
Clean/dirty Dish Symbol (dS)
(not available on integrated models)
The Clean/dirty dish symbol can be turned on or off using the keylock button. If the Scrubbing Brush is showing on the LCD then the Clean/dirty dish option is selected. This means that the end of cycle clean dishes symbol will remain in the LCD display until the power button is pressed to clear it. If the Scrubbing Brush is not showing then the Clean/dirty dish symbol will disappear when the drawer is first opened at the end of a cycle (factory setting).
Dry Enhancement Option (LH)
Dry Enhancement Option can be turned on or off using the keylock button. If the Scrubbing Brush is showing on the LCD then the Dry Enhancement Option is selected.  This means the lid will stay down and the drying fan will continue running for 4 hrs after the wash program completes.  If the customer wishes to open or stop the DishDrawer during this 4 hr period, they can do so by pushing the POWER or START / PAUSE button. This will reset the feature until the end of the next wash program.
Option Adjustment Quick Reference
Rinse Aid Setting (rA)
(alter the amount of rinse aid dispensed)
Press and hold Eco, then Keylock for 5 seconds.  rA will be displayed (integrated: Red LED above start/pause button showing)
Press keylock
The rinse aid setting will advance on the secondary control panel LEDs with each press
Press Power
Will exit & save selected setting.
Water Softener Supply Hardness Setup(hd) (where fitted)
(alters the Water Softener setting depending on Water Supply hardness)
Press and hold Eco, then Keylock for 5 seconds
RA will be displayed
Press Start / Pause once
Hd will be displayed (integrate: Green LED above Start / Pause Button showing)
Press Keylock
The Water Softener setting will advance on the Secondary Control Panel LED’s with each press.
Press Power.
Will exit and save selected settings.
Auto Power Option (AP)
(powers up automatically when the drawer is opened)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start/Pause Twice
AP will be displayed (integrated: Orange LED above start/pause button showing)
Press Keylock
Turns Auto Power on & off. Scrubbing brush or secondary control panel LEDs showing = AP on, Scrubbing brush or secondary control panel LEDs not showing = AP off
Press Power
Will exit & save selected setting
End of Cycle Beeps (EC)
(six beeps at the end of every cycle)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start/Pause Three Times
EC will be displayed (integrated: Green LED above start/pause button showing)
Press Keylock
Turns end of cycle beeps on & off. Scrubbing brush or secondary control panel LEDs showing = EC on, Scrubbing brush or secondary control panel LEDs not showing = EC off
Press Power
Will exit & save selected setting
Closed Drawer Option (Ld)
(lid closes automatically every time the drawer is closed)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start/Pause Four times
Ld will be displayed (integrated: Red LEDs above start/pause & keylock buttons showing)
Press Keylock
Turns closed drawer option on & off. Scrubbing brush or secondary control panel LEDs showing = Ld on, Scrubbing brush or secondary control panel LEDs not showing = Ld off
Press Power
Will exit & save selected setting
Clean/Dirty Dish Option (dS)
(clean dishes symbol stays on at end of cycle until cleared by pressing power)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start / Pause Five times
dS will be displayed (not available on integrated models)
Press Keylock
Turns clean/dirty dish option on & off. Scrubbing brush showing = dS on, Scrubbing brush not showing = dS off
Press Power
Will exit & save selected setting
Dry Enhancement Option (LH)
(lid down and fan run-on for 4 hrs at the end of the cycle)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed)
Press Start / Pause Six times
LH will be displayed (orange light above start/pause, ECO light is red)
Press keylock
Turns the Dry Enhancement Option on / off. Scrubbing brush symbol on = LH on.
Press Power
Will exit & save selected setting
DIAGNOSTICS
DishDrawer Diagnostics
DishDrawer Diagnostics can only be entered in Power Off mode, ie. When there is no display on the LCD or the badge LED’s are off. Diagnostics is entered by holding the Keylock and Start/Pause buttons simultaneously for 5 seconds. Ensure that Keylock is pushed first.  There are currently four levels of diagnostics. To move to the next level push Power. To enter a level push Start/Pause. Once a level has been entered, pushing Power will exit diagnostics completely. If no level is entered then the display will cycle through the four levels and exit after the last. On entering diagnostic mode the first level is the Display/Download Mode.
Display / Download Mode
In this mode all LED’s and LCD segments (except keylock) are illuminated.
Optical LED Download / Fault Display
An optical data download is available here to download all EE data to a PC or Palm PC via the lower tub-home sensor light pipe. Hold the reader pen over the lower tub-home sensor light pipe and press Start/Pause to initiate the download. A short beep indicates the start and finish of download.  In products manufactured before MEM741743, 21/5/03, the last two faults are displayed on the LCD (secondary control panel LEDs for integrated models) during the optical download; the Current Fault code is displayed first followed by the Previous Fault Code. To read the Fault Code on the secondary display for integrated and prefinished products after MEM741743.
Clearing Fault Logs
To Clear the current Fault press the Keylock button until a beep is sounded. This action moves the Current Fault into the Previous Fault while clearing the Current Fault. To Clear the Previous Fault press Keylock once more until the beep is sounded.
Warning: Once a fault has been cleared, it is permanently removed from memory and cannot be recovered.  Press Power to advance to the next level.
Hardware Output Diagnostic Test Mode
This level tests all the hardware outputs and inputs. The LCD display shows ‘HO’.
Press Power to skip hardware diagnostics and advance to the next level.
Press Start/Pause to enter hardware diagnostics.
Once hardware diagnostics has been entered letters in the LCD display indicate the current hardware output being tested and for integrated models the LEDs on the touch switch panel, using binary encoding, as shown in the table on the next page.
Different combinations of outputs can be switched on or off together but the controller will prevent higher current drawing components such as the wash pump and the lid motors being turned on together.  Press Start/Pause to advance to the next hardware output.  Press Keylock to turn the currently displayed output On or Off. If the scrubbing brush symbol (green LED above
start/pause button on integrated models) is displayed then that output has been switched on, and if it is not displayed then that output is off.
Press Power to Exit at any time (All outputs will be switched off on exit).  As mentioned above the LCD display and touch switch panel LED’s are illuminated to correspond to a particular hardware device. The following table details the display order of the test.
WARNING : In diagnostic mode there is no component protection. Therefore take care when running individual components not to overload them. It is advisable to avoid turning the element on without filling the tub with water first.
NB : No Fault codes will come up while in diagnostics mode.
Tub Home Sensor Test: At any time during HO test mode the Keylock symbol on the LCD display (Keylock LED n integrated badge) indicates the tub position. On = Closed, Off = Open.
Fast Test Cycle
WARNING : only run this cycle if connected to the water supply
This level runs a 5 minute fast test cycle.
Press Power to skip Fast Test Cycle and advance to the next level.
Press Start/Pause to enter Fast Test cycle.
Once Fast Test Cycle is selected the DishDrawer goes into standby mode and 5 minutes will be showing on the display. The test cycle is started by pushing Start/Pause and the following components are run during the 5 minute cycle that follows:- Lid motors, fill valve, wash motor, element, drain motor.
Press Power to Exit at any time.
Continuous Cycle Test Mode
In this level the DishDrawer can be run continuously in any wash cycle. Once the cycle has finished, the DishDrawer automatically restarts the same wash cycle.
Press Power to skip Continuous Cycle. As this is the last level, doing this will exit diagnostics.
Press Start/Pause to enter Continuous Cycle.
Once selected the LCD backlight flashes on and off to indicate the DishDrawer is in continuous cycle and the cycle starts straight away (for integrated models the LED above the start/pause button will be orange instead of green to indicate the DishDrawer is running in continuous cycle). It will run the last cycle that had been selected prior to going into diagnostics mode.  If you wish to run a different cycle you need to exit diagnostics turn the DishDrawer on as normal and select the cycle you want. Then turn the DishDrawer off again reenter diagnostics and restart the Continuous Cycle as above.
Press Power to Exit at any time.
Cycle Count Retrieval (not available on integrated models)
To display the cycle count on the LCD screen, pause the DishDrawer while running a Continuous Cycle. The two bytes of the cycle count will be displayed alternately, in syncronisation with the changing backlight.
The Low byte is displayed when the backlight is Off.
The High byte is displayed when the backlight is On.
To calculate the Total DishDrawer cycle count use the formula below.....
Cycle_Count = (200 x High_byte) + Low_byte.
Eg. Low_byte = 156
High_byte = 2
Cycle_count = (200 x 2) + 156 = 556.
Temperature & Voltage Display Mode (not available on integrated models)
During a wash cycle, the current water temperature or the power supply rail voltage of the controller can be displayed on the LCD instead of the time remaining. To enter temperature/voltage display mode, start a wash cycle as normal. Initiate a keylock by pushing and holding the Keylock button for 4 seconds.
Once in keylock mode push and hold Start/Pause for 8 seconds to enter temperature display mode. The display now alternates between a C symbol and the water temperature. Pressing the Start/Pause again changes the display to alternate between an E symbol and the power supply rail voltage of the controller.
To cancel temperature/voltage display mode, press the Power button.
Show Off / Showroom Wash Mode
This mode initiates a shop show off display and wash operation demonstration.
With the DishDrawer powered up and turned on the show off mode is entered by holding the Eco and Power buttons simultaneously for 5 seconds. Ensure that Eco is pushed first.
The DishDrawer is now in the Show Off mode and cycles through all of the LED & LCD segments while pulsing the LCD backlight on and off.
Pressing the Power button now puts the DishDrawer into the Showroom Wash mode. Before running this mode the tub should be filled with water until it is just touching the underside of the spray arm. The Showroom Wash is started by pushing the Start/Pause button whereby the following cycle is run:-
The lid is pulled down
The wash motor starts and runs for 4 minutes
The wash motor stops.
The lid is lifted The display counts down to zero throughout this cycle The DishDrawer turns off at the end of this cycle. The DishDrawer is still in the Showroom wash mode however and it can be re-run by pushing Power and then
Start/Pause. Once Show Off/Showroom Wash mode has been initiated, the mains power must be removed to exit out.
WIRING DIAGRAM