Monday, March 27, 2017

ECG Simulator - ECG recorders testing and calibration after repair

  An artificial signal that corresponds to an actual ECG signal is needed for the development and servicing of ECG equipment.   The simulator described here produces a suitable signal.  Since this signal is crystal controlled, it can be used for the calibration of pulse rate displays.  In order to make an electrocardiogram, electrodes are attached to specific locations on the body such as the forearm, calf and the breast cage.  The electrical potentials produced by the activity of the heart, as measured between these electrodes, and then recorded. The source of the voltage for the heart muscle, the sinus node, a pulse that branches into two main parts.  The pulse and the progression of the execution can be measured on the surface of the body.  The shapes of the resulting waveform and their progression over time provide doctors with important information regarding deceases of the heart and circulatory system.  The ECG can be either continuously displayed on a monitor or traced by a pen on paper for documentation.  In the later case several; different versions of the signal measured at different points are often recorded at the same time.  with this type of ECG; which is called a surface ECG the measured potentials lie around 1mV.  The heart rate can lie between 40Hz and 150Hz.
Medical specialists use the letters ‘P’ through ‘U’ to refer to the various curves and spikes of the ECG.  Modern ECG recorders and monitors verify and evaluate the input signal and are able to filter out artifacts and foreign signals such as pacemaker signals.  This means that a simple square wave generator is not satisfactory as an ECG simulator, since the ECG equipment would simply ignore such a signal.  The signal produced by the simulator described here has been successfully tested on several different ECG recorders and monitors.
The micro-controller system is normally used to generate the test signal in industrial ECG test equipment which is consequently rather expansive.  Only two standard logic ICs and a few passive components are used.  IC1 is a 24 stage binary counter with an integrated oscillator and divider.  With the indicated crystal frequency of 41194304Hz, a 16Hz square wave signal appears at the Q18 output [pin-10].  Switch S1b picks up a second signal [2Hz or 1Hz].  The 16Hz signal clocks IC2 which is a decimal counter with ten outputs.  The second signal is differentiated by the combination of C3 and R3.  Needle shaped pulses are present at pin 15 of the decimal counter [IC2], as indicated on the schematic diagram. These pulses reset the counter to zero at the appropriate times. The job of diode D2 is to block the negative pulses.  The decimal counter reputedly  reaches a count of ‘9’ and holds this state, since pin 11 is connected to the /Enable input [pin13].  It is only reset when the reset pulses occurs. The setting of the switch thus influences the duration of the ‘U’ interval, which ultimately results in a simulated heart rate of either 60Hz or 120Hz.  If necessary, a 4MHs crystal can be used.  This will reduce the heart rate of the signal to 57.2Hz or 114.4Hz respectively. 
The ECG signal is generated in a remarkably simple manner using a dozen discrete components.  Time displaced square wave signals appear at the Q1, Q4 and Q6 outputs.  The first pulse [from pin number- 2] is converted into the ‘P’ wave by the integrator R6/C4.  The value of R6 is chosen such that C4 charges exponentially from ‘0V’ to around ‘1V’. The ‘T’ wave is generated by a second integrator [R7/C4].  Since R7 has less than half the resistance of R6 charges C4 to more than twice the voltage [2.2V] of the ‘P’ wave.
The differenciator C5/R10 inserts the ‘R’ pulse between these two waves.  Resistor R8 limits the charge current for C5; while D5 ensures that the peak value of the pulse does not exceed approximately 3.8V.  the negative portion of the pulse; on the falling edge of the input pulse; is shorted out by D4, wo that all that remains is a good (- 0.7V) due to the voltage drop of D4.  This produces a very pretty ‘S’ component.  Diode D3, with its series resistor R9 flashes during the ‘R’ spike.
The signals from both integrators and the differentiator are summed by R11 and R12.  Capacitor C7 smoothes out excessively spiked pulse components.  The final waveform is also shown on the schematic.  The voltage divider provides the output signals with amplitudes of 1mV and 1V.  
Insensitive equipment that normally works with signals that have already been amplified, such as secondary monitors can be connected to the second output.  A 9V battery can be used as power source.  The circuit draws’ only around 2.5mA current; so the battery will last longer. For testing, battery power is recommended. 
I’ve assembled and tested this circuit, and working fine.  Tested with different brand ECG machines.
A prototype that I’ve assembled is displayed here.
If you wish to get more details, contact  google.com/+GopakumarGopalan
                                                                                                                          See the circuit diagram =>

Saturday, March 25, 2017

Sharp LC32XL8 – How to enter service mode, software update, SMPS circuit diagram, Lamp hour reset

Power supply Schematic, Software update, Hotel mode adjustments SharpLC32XL8E/S/RU - Sharp LC37XL8E/S/RU LCD COLOUR TELEVISION
ADJUSTMENT PROCEDURE
Adjustment method after PWB and/or IC replacement due to repair
The unit is set to the optimum at the time of shipment from the factory. If any value should become improper or any adjustment is necessary due to the part replacement, make an adjustment according to the following procedure.
The following units in order to replace the main unit, IC3301, IC8101, IC3501, IC3502, IC8301, IC8302, IC8303, or IC8304.
Main unit-DUNTKE237FM03
NOTE: [Caution when replacing ICs in the main unit (IC1501/IC1502/IC1503/IC1505/IC2002)]
The above ICs are EEPROMs storing the EDID data of HDMI and the monitor microcomputer. Before replacing the relevant part, procure the following parts in which the data have been rewritten.
IC2002 RH-IXB986WJNFQ Monitor microcomputer
IC1505 RH-IXC284WJQZS HDMI_EXT4
IC1501 RH-IXC285WJQZS HDMI_EXT5
IC1502 RH-IXC286WJQZS HDMI_EXT6
IC1503 RH-IXC287WJQZS RGB (PC)_EXT7
After replacing the LCD panel or LCD control PWB, adjust the VCOM in the following procedure.
1 Enter the process adjustment mode.
2 Use the cursor keys Up/Dn and P Up/Dn of R/C to select the item [VCOM ADJ] on the page 10/14.
3 Press the OK key to verify that the adjustment pattern is displayed.
4 Use the +/- keys of VOL of R/C to adjust the flicker in the center of the screen to minimum.
5 When the optimal state is achieved in Step 4, press the OK key to turn the pattern to OFF.
Entering and exiting the adjustment process mode
1. Unplug the AC power cord of running TV set to force off the power.
2. While holding down the “VOL (-)” and “INPUT” keys on the set at once, plug in the AC power cord to turn on the power  [Service mode]
The letter “K” appears on the screen.
3. Next, hold down the “VOL (-)” and “P (+/- )” keys on the set at once.
Multiple lines of blue characters appearing on the screen indicate that the set is now in the adjustment Process mode. If you fail to enter the adjustment process mode (the display is the same as normal startup), retry the procedure.
4. To exit the adjustment process mode after the adjustment is done, unplug the AC power cord to force off the power. (When the power is turned off with the remote controller, once unplug the AC power cord and plug it in again. In this case, wait 10 seconds or so before plugging.)
[Be very careful in handling the information described here lest the users should know how to enter the adjustment process mode. If the settings are tampered with in this mode, unrecoverable system damage may result]
Remote controller key operation and description of display in adjustment process mode.
(Input mode is switched automatically when relevant adjustment is started so far as the necessary input signal is available.)
Description of display
Lamp error detection
This LCD color TV set incorporates a lamp error detection feature that automatically turns off the power for safety under abnormal lamp or lamp circuit conditions. If by any chance anything is wrong with the lamp or lamp circuit or if the lamp error detection feature is activated for some reason, the following will result.
1) The power is interrupted in about 6 seconds after it is turned on.
(The power LED on the front of the TV set turns red from green and keeps blinking in red: ON for 250 ms and OFF for 1 sec.).
2) If the above phenomenon 1) occurs 5 times consecutively, it becomes impossible to turn on the power. (The power LED remained red).
Measures
1) Checking with lamp error detection OFF
Enter the adjustment process mode, referring to 2. Entering and exiting the adjustment process mode.
If there is a problem with the lamp or lamp circuit, the lamp will go out. (The power LED is green.)
Then, you can check the operation to see if the lamp and lamp circuit are in trouble.
 Resetting the lamp error count
After the lamp and lamp circuit are found out of trouble, reset the lamp error count. If a lamp error is detected five consecutive times, the power cannot be turned on. Using the cursor ( Up/Dn ) key, move to the cursor to [LAMP ERROR RESET], Line 8 on adjustment process mode service page 2/14. With the cursor (L /R ) keys, select the [LAMP ERROR RESET] value. Finally press the cursor (OK) keys to reset the value to “0”.
SMPS (Power supply) circuit diagram [Click on the schematic to zoom in]
Public Mode (Hotel Mode)
1. Starting the Public Mode
 There are two following ways to display the PUBLIC Mode setting screen.
1) On the process adjustment mode screen (2/14), set the ”HOTEL MODE” Flag to ON.
Turn off the power, and turn it on again, pressing the Channel Up and the Volume Up keys of the main unit at the same time.
2) Enter the Pass Word, and start the unit.
a) Turn on the power, pressing the Input and the Volume Up keys of the main unit at the same time.
b) Display the Pass Word input screen.
Operation procedure
 The initial input position is the digit at the left end.
 For the numeric keys “0”to “9” of R/C, key input is accepted. Input of the other keys is prohibited.
 Change “-” to “*” by inputting the numeric key at the input position, and shift the input position rightward one digit.
 When three digits are completely input, the Pass Word is judged.
c) Check the Pass Word by inputting three digits.
If the Pass Word is “027”, it shifts to the PUBLIC Mode setting screen.
In another case, the screen is erased, and it operates in the ordinary mode.
Exiting the Public Mode screen
 There are two following ways to exit the Public Mode setting screen.
1) Turn off the power.
2) Select “Execution” in the PUBLIC_Mode to execute it.
Activate the restart under the set content. Here, the START input SOURCE setting is excluded since this item is referred to only when the power is turned on.
 Each set value in Public Mode is initialized when resetting to factory settings.
(The setting of the Public Mode in the process mode is also initialized.)
In Addition, industry initialization for initializing items other than each set value in Public Mode is established in the process mode.
INDUSTRY INIT (-HOTEL)
 Each setting is valid only when HOTLE MODE is set to ON.
 To reflect each set value, perform AC OFF/ON after determination by executing.
Basic operation in the Public Mode
Volume (+/–) or Cursor (L /R ) Change or execution of the set value.
Channel ( Up/Dn ) or Cursor ( Up/Dn ) Movement to the selected item.
Decision (OK) Execution (Used by the items “Execution” and “RESET”.)
PUBLIC Mode R/C Ordinary operation mode: It enters the PUBLIC Mode.
PUBLIC MODE Flag is set to “ON”.
PUBLIC Mode: It exits the PUBLIC Mode.
PUBLIC MODE Flag does not change.
Any set item in PUBLIC Mode is not initialized.
Operation after “RESET”
Select “RESET” in the PUBLIC Mode, and it operates as follows when it is executed (refer to the basic operation).
 The set contents in the PUBLIC mode are initialized.
 It does not exit the PUBLIC mode.
 If not executed, the reset contents are not reflected.
 If “EXCUTE” is not executed, the content that does RESET is not reflected.
5. Setting items (* Item names and selective items are expressed in English.)
If the power button is pressed in the ordinary mode when set to “FIXED_ALL”, the caution is displayed for 5 seconds.
Upgrading the software
1 Turn off the AC power (Unplug the AC power cord).
2 Insert the upgrading USB flash memory for upgrade into the service slot.
3 While holding down the power button, plug in the AC power cord of the main unit to turn on the power.
4 Upgrade begins automatically.
After the set starts, the upgrade screen like the figure below is displayed.
5 If any of the procedures fails, the following upgrade failure screen shows up. For the failing procedure, the “NG” marking turns red.
NOTE: In such case, try to upgrade the software again. If it still fails, the hardware may be in trouble.
6 Turn off the AC power (Unplug the AC power cord). Take out the upgrading USB flash memory.
7 Now the software has been upgraded.
NOTE: Then get the set started and call the process adjustment screen 1/14 to check the main software version.
CAUTION
1) Do not take out and put in the USB flash memory during formatting.
2) It takes about one minute to the rewriting completion.
Confirm the upgrade status on the screen becomes 100%

Thursday, March 09, 2017

Schneider TV 18 – how to enter service mode, SMPS and audio output circuit diagram, URC code list

How to enter service mode to Schneider TV18.1, TV18.2, TV18.3, TV18.4, TV18.8 – Power supply, audio output Horizontal and vertical scan and system control chroma schematic, Universal remote control setup code list
To enter service mode, press Info, i<<, Mute, Red Key, and Exit keys consecutively on the remote control, while TV is running.
Red key > one line down
Blue key > one line up
UP key > select the next menu table
DN key > select the previous menu table
OK key > save the changes
Exit key > exit the service mode
NVM reset
Initializes the EEPROM IC with default values.  Set value to ON, save, exit service mode and switch the TV set OFF and ON again.
Prior to initialization it is helpful to write the service mode parameter values into the alignment table.  After initialization all service mode settings have to be checked and readjusted if necessary.
SMPS schematic [Click on the schematics to zoom in]
Horizontal and vertical scan schematic
Audio amplifier schematic
System control and chroma schematic
NVM addr. 0000 data 00
With the Red key of the remote control, individual numbers of the NVM address and the data can be chosen and changed with Left or Right keys.  The complete address is a four digit figure and the corresponding data is a tow digit figure.  To activate a change, the key OK must be pressed and the Tv set must be switched OFF and ON again.
[the changing of unknown addresses can cause serious errors]
Original Remote control model – RC901
URC Set-up code list for Schneider TVs
0008 0040 0049 0050 0065 0069 0079 0101 0104 0107 0110 0112 0123 0145 0152 0156 0160 0166 0168 0182 0195 0213 0214 0225 0233 0234 0239 0243 0379 0414 0417 0456 0457 0460 0469 0611 0649 0654 0810

Sunday, March 05, 2017

LG Plasma TV32PC5RV troubleshooting – My service table Today - Ysus board fault

LG 32PC5RV Plasma TV that is not turning ON, just turning on the green LED and then the RED
I did all the procedures; disconnected all the boards leaving only the main board and the source. The problem persisted.
Analyzing the source; only the standby voltage was stable. 
Found two capacitors, and one short transistor and one open resistor. 
Replacing these components, the source started working correctly.
Connecting the TV cards again,  noticed that the source disarmed when connecting the Y-SUS card, without the card connected the TV worked with normal audio, without picture.
Didn’t find any problems on the YSus card, and after several tests forcing the source to connect, I ended up damaging it again. Connected to the main board, the source disarms again.
The behavior is strange.
 When the source is switched on, it is already armed with the 16v, 9Vv, VS and VA voltages armed, which should not happen because the 5V voltage at the RL_ON input to activate the board and the VS_ON input to VS and VA voltages are absent.
  When placing the multimeter or oscilloscope probe on the RL_ON pin to measure this input, the source shuts off, holding only the standby. Removing the probe, the source gun again.
Measured the pull down resistor R717 and the resistor R701 of the input RL_ON and it is also normal.
The voltage Z-SUS that is next to the voltage of VS in the terminal P812 begins with + - 8V in leads around 6 seconds to reach + - 15v gradually rising.
The schematic of this Z-SUS voltage is not in the source diagram. In the output there are some double diodes and some IGBTs and also a circuit with some SMD components that are not in the diagram.
It appears that the signals you indicated to activate the voltages are not correct.
The MULTI_ON signal controls the voltages of 16v 9v 
Signal M5V_ON controls the voltages of 5VSC 5V 5VDET the entire signal management system of the source is controlled by the IC701 MC80F0308 (8-BIT SINGLE-CHIP MICROCONTROLLER) and clear by the main board. 
 Did some tests and found 5v constants on the MULTI_ON line with the source board disconnected from the main board.  
According to the schematic, this MULTI_ON is issued by IC701.
What striked me was the fact that the voltages of 16v, 9v, VS and VA are connected even with the main board disconnected from the source. 
These voltages should be turned off as the power switch is not coming from the main board. 
Only the standby voltage (pin 14 of the P814) should be on. 
"The entire source signal management system is controlled by the IC701 MC80F0308 (8-BIT SINGLE-CHIP MICROCONTROLLER) and clear from the main board".
When connect the power board it no longer has the signals coming from the main and that control the standby state or operation of the source.
In this case they are logical signals that should only be either "0" or "1".
In a logic circuit the inputs must never be left off because the output  is unpredictable.
Performed the following test: Connected a resistance of 4.7k to signal RL_ON and then the other terminal to gnd and then to + 5v standby, to see if the source switches on and off when switching from Gnd to 5V and vice versa and the voltages appear and disappear
Regarding this behavior of the source, it is strange that before that, when the source was connected without the main board, the other voltages except the standby, remained off. This behavior is expected because the resistor R717 (100k) connected between the GND and the pin 14 of the IC701 (RL_ON) does the pull down function, keeping the pin at the logic low level (0V), thus knowing its signal without the main board. 
This also happens with the other inputs of the IC701, the input VS_ON_IN has the R715 and the 5V_ON_IN has the R736. No problem.

 The question of pull down resistances depends.
The IC701 is a micro-controller, and may have internally programmed pull up resistors, which is impossible to tell if it is done by internal software.
I do not know this micro-controller specifically.
This way it seems to me that just by physically testing.
Doing this step by step may draw conclusions and get to the cause of this behavior.
Measured the tension of PFC, so it goes a little further.

PFC voltage: 390V
The tests with the resistor between GND and RL_ON did not disconnect the other voltages, the MULTI_ON line was still at high logic level (5V), the same happened when the same resistor was connected between RL_ON and STANDBY (5v), Source normally connected. By connecting the resistor between RL_ON and GND, pin 14 of the IC701 marked 0v (logic low) and still the source was armed. 
The same happened when connecting the resistor between GND and VS_ON, keeping the voltages of VS and VA actuated.
suspects IC701 is not working.
Checked for any defective solder.
Checked the clock working (with an oscilloscope).
If power is present and stable.
Because some of these signals are present on the main digital board controller and may obey the pre-defined timings.
Connected only the source and the main board.
Removed power and date connections from other circuits.
The problem persists, it will have something to do with the source.
The test with the main board and the source only; it is already done, the green led at the main board lights up and then turns off by turning on the red.
Did not made the measurements at the source to see if the voltages fall or remain. 
The stable power test in the IC I have already done, at least the voltage of VDD is normal and stable.
Now  to test the clock on the X701 to see its status.
To solve the problem of IC701, I have already ordered a scrap plate with this integral IC.
I ran the tests, connecting only the main board and the power supply. At first in this way, everything works normally. 
At the beginning the main board kept the power supply only in standby, the other voltages, 16v, 9v, VS and VA switched off.
The red LED at the main board. 
Removed the M5V_ON terminal from the cable connecting the source to the main board, so the main board kept the power on normally. At times  measured the voltages of VS and VA with approximately 10% of their capacity. But most of the time it was normal and stable.
Turned the M5V_ON terminal on the cable and put the main board and the source back on the TV, turning on the SOM system and the control system (Power, Volume, Channels etc)
 and so the TV turned on, with sound and with power and Volume normally.
Obviously without video because the YSUS card is disconnected. When I connect it the TV goes into standby.
And now, the source is normal?
In my view it is not because it should obey the commands without the main plate and not obey. It looks like the main board is managing to handle it normally.
Although I seem to have failed the signals, I remembered the timing issue and then done that test. 
In my view if the source works correctly, when fully connected to the main board, this may mean that the problem should not be in those circuits; unless the source behaves differently with loads. 
Focussed attention on the YSUS board and why it go into protection when turn it on.
One thing I noticed that may be affecting the operation with the YSUS connected to SOURCE is the source Z-SUS output that does not appear to be stable. 
The source Z-SUS output starts at 8V and takes + or - 7 seconds to reach 15V reaching up to 16.6V.
The source is not in the schematic. 
Done some tests to identify if any specific line of the terminal P812 is disarming the circuit because until the moment I did not find any change in the YSUS. 
At the input of the coil at the YSUS Z-SUS input line there was a malfunction in the solder, it appears that an overload has damaged the solder. 
Did some more tests without being able to finish something about the problem. 
Tests were done with the main board connected to the source, and the YSUS connected to the source, but not connected to the main board. In this way the TV remains on. Connecting YSUS to the main board, the TV switches off. 
Turned on the TV with YSUS disconnected from the SOURCE and the multimeter connected to the ZSUS output of the source. It is possible to see that when the TV is turned on, the audio comes (to hear the TV squeak) and the ZSUS output voltage starts at just over 1V and then drops to about 600mV. Turning off the TV, the voltage drops.
Done a test with YSUS connected to the source, But not connected to the main board. In this test, the ZSUS voltage of the source reaches a maximum of 13.2V. The voltages of VS, VA and 5V of YSUS are normal, only problem is this voltage [15V.] 
To confirm this part of the source that you think is in fault record: 
The voltage of PCF in C617 C618 
The voltages and ripple in C202 C207 and Q201 
If everything is OK,  the problem should be in the circuit of Ysus or circuit buffers in short. 
Tried by turning off the buffers and check if the TV stops turning OFF. 
The PFC voltages in the two capacitors were normal. Voltages in the components and ripple in C202, C207 and C201 too are normal. 
The tests without the lower buffers already did and the TV turns off. 
The fact  the flat was connected to the P813 connector (screen printing of the PCB) should not light something on the screen.

So it seems to me that the problem is with the YSus board. 
Replaced the YSus board. Tested OK
Very sad to say that it is very difficult for any service technician to repair LG brand devices, as there is no sufficient details, or a clear schematics published by them. All the schematics will look like it was drawn by some beginner students in electronics. A reputed company shouldn't be so.