Sunday, June 23, 2019

Haier HLC32R1 LCD TV How to enter the service mode, adjustments, power board connector voltage details


HLC32R1 - Haier LCD TV, service mode, Power and main board connector details, service adjustments
Service Mode
How to enter into Service Mode
The way to the factory mode menu:
1 - press menu,
2 - input 8893
Finished these operations , system will be into the factory mode menu.
How to exit
IF want to exit this factory menu, press the botton ”Exit” in the remoter.
Version ,S/N, Panel Resolution
Version: The first line is the model Name and the second line is current software version


Video
Auto Color
The option could only be used in the VGA and Component model. When we found the color in the two models was abnormal. Then we can use the function to adjust it automatically.
Color Temperature
The function could adjust the Color Temperature., used when debugging.
Audio
Dolby Banner: When turn it “ON”, the model will be in Dolby authentication state.
Compression: Compression style. RF atv line AV/S-Video/YPbPr/VGA
Compression Factor: Compression state.
Down mix: output model. MTS System: used when debugging. The parameters only used when debugging, no need to be modified.
Channel
Range Scan: The function could make it to search the channels by differentiation the analog and digital channels.
Single RF Scan: Search channels in the frequency scope set in advance.
Factory Scan: According to ANTENNA-ANALOG > ANTENNA-DIGITAL > CABLEANALOG > CABLE- DIGITAL to search channels, used only in project debugging.
Tuner Diagnostic: Project debugging setting, used to inspect the audio function
Gamma
Bright GAMMA0.8 Middle default settings in the program Dark GAMMA1.2
Back-light
Back-light: adjust the back-light.
Function
Burning Mode
Turn it “ON” to enter the ageing model, This is for factory run-in testing. The screen would display red, green, blue and black screen repeatedly. Each color screen could be exam at that time.
Clean StorageThe function could make the model turn back to the factory default setting
Main Board & AV Board
Main Board: Process signal from exterior equipment and then translate into signal that panel can display.
Connector details
CNA1-Pin1: System power on / standby
System board will use this pin to control system power.
CN1-Pin2: Backlight on/off
The system can turn on or turn off the back-light of TFT LCD Panel through the power supply unit path.
CN1-Pin1: Control the luminance of back-light.
The system can generate the PWN signal to control the strength of TFT LCD Panel’s back-light through this connector
Power Board Connector definition

LCD Panel connector

Panel failure symptoms



Saturday, June 22, 2019

L32D2930 TCL LCD TV, service mode and service adjustments, software update, LAN test, Power board schematic


TCL L32D2930/MT565EP1-LA - LED Smart DTV - Factory mode, software update, Network configuration and more
CPU: Quad Core A7 1GHz
GPU: Dual Core MALI450MP2 400MHz
OS: Linux
Memory/flash: 8Gb DDR3 / 4GB Flash
Power Supply: AC 100V-240V 50/60Hz
TV system: ATV PAL M / N NTSC-M
DTV ISDB-T GINGA
AV system: PAL, NTSC
To communicate with TV product for debugging, adjustment and so… it’s required suitable 0.5V Serial Interface: USB to UART Bridge Adapter (FT2232D chipset series)
PCB/SKD Assembly: Test & Alignment
Pre-Conditions and DC/DC Check
Before power-on, check the board according to the relevant block diagram and circuit diagram, and make sure that no serious issue or mistake can destroy the board. For example, the output of DC/DC and LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block diagram, circuit diagram and voltage specification.
For example, check SoC voltage(3V3,1V8, CORE_1V9,5V, 5VSTB, etc.), DDR voltage (DDR_1V5), audio amplifier voltage(12V),etc...
Measurements should fulfill specification within ±5% tolerances.
SW Image download
Download the latest release SW from below FTP server:
- Link: \\10.118.1.66\goc\ (TOT)\ \MT56E1
- Username:None
- Password: None
- Folder: MT56E1
LR or PR step. ---Only test
In case of starting from blanked flash / eMMC, it’s necessary to use “Blank upgrade” to update the SW.
In case of starting from blanked flash, it’s necessary to write “emmc.upm” file via factory copy in advance.
OAD Stream//please delete it ,this mathine did not need this function to update software
To manage quicker mass reflashing on predefined DVB Channel, some licensed IBL tools ('xxx2lli.exe', 'lli2dsm.exe', dsmmerge.exe …) from Intel byte Inc. might be necessary to create appropriate DVB SSU image. Over some predefine settings such as repeated data block insertion, null packets size, … that are controllable in configuration file, here below are mandatory OUI entries structure to prepare DSM-CC carousel image format:
- export CUST_OAD_OUI 0x001C50
- export CUST_OAD_HW_MODEL 0x5395
- export CUST_OAD_HW_VERSION 0x0000
- export CUST_OAD_SW_MODEL 0x0001
- export CUST_OAD_SW_VERSION 0x00
‚‚
OAD reflashing is managed within 4 steps operation: multiplex detection, DVB transfer, flashing and warm-start.
How to upgrade FLASH SW and EEPROM Clone using OAD
UART & IR Parser
To use both UART and/or IR parser, TV has to be set in Factory mode with itsUSB port well connected to suitable UART device or an IR emitter device correctly facing up TV (see below “Product Assembly - section 2.0” how to activate “Factory key”).
The UART parser engine is enabled by sending following command “0xE2” from host to TV within following presets 115200/8/n/1.
Once initialized, “PS” caption is toggle displayed on bottom left screen (“S” like Serial).
To communicate with TV depending on SIACP revision layout implementation, you need to fulfill UART/IR commands protocol and format described on enclosed SIACP requirements document.
Project ID Modification
There are different IDs stored into thee MMC depending on different Panels settings and Models features, but there is only one key branching Project ID that includes all. So, it’s not recommended to modify Pane ID with Hyper terminal as other ID features may not change.
To modify Project ID, you need to go through “Factory menu > Other > Project ID”, then spin left or right with RCU “◄/►” key” keys to suitable ID (Project name is dynamically refreshed).It is necessary to press “OK” key for saving the setting.
How to change the Project ID with RCU

Once the boards (chassis, KB, IR, PSU…) and the panel are well interconnected, plug all external generator devices to relevant below inputs/outputs using respective test patterns format to check picture and sound quality.
Audio tones can be defined by the factory (ie: 1KHz & 3KHz, sweep, …).
Picture video formats can be changed by the factory according to their own standard.
As SoC as built-in A/D self-calibration mechanism, there’s not any ADC to perform.
DDC & EDID & T-Link Test
The E-EDID data structures are according to VESA Enhanced EDID 1.3 (and EIA/CEA-861B for HDMI). CEA Timing Extension structure has been extended to support all 3D capable timings.
All HDMI structures have their own BIN profile which are part of main SW and uploaded at power-on into soc chipset: For EDID check, it’s needed to check whether the correct EDID is downloaded by checking corresponding EDID NVM Checksum or read them out to check bit by bit if it is in line with the released EDID bin file.
HDCP Test
For HDCP compliancy, it’s needed to check whether the HDCP key has been well set by connecting suitable generator.
LAN and WLAN Test(MAC address and Device/User ID codes)
Here are some representative codes examples:
Device ID: 6fa0806936a0ada733262a3f8e8595d5586ce5cb
User ID: 111382090
MAC address: 00:1C:50:E2:B1:EC
MAC Address Upgrade (IPv6)
MAC can be set using UART commands described on enclosed SIACP requirements (rev. v3.9).
- Writing MAC command <0xB3>, Data length <6>, Data type <HEXA> (see below command example from above MAC code)
<AA 0B B3 00 1C 50 E2 B1 EC 36 78>
How to upgrade MAC Address using USB
Device ID (DID)
Purpose is to allow Other Newtork Download (OND) and further specific Services via dedicated abroad portal (UK tbc).4 At final, when TV may ask for portal connection, there’ll be Device ID matching control sent by host (TV client) to ensure total integrity.
For such, specific DID (40 bytes) needs to be paired and overwritten into memory for internal client encryption.
All DID and MAC codes have to  download from portal local service via suitable factory workstation LAN system.
Then during production lot, it’s necessary to send/write all those codes to each TV.
DID codes can only be set using UART commands described above on enclosed SIACP requirements (rev. v3.9).
- Writing Device ID command <0xB2>, Data length <32>, Data type <ASCII> (see below command example from above DID code)
<AA 25 B242 45 34 46 32 35 35 42 42 44 31 30 36 42 43 38 46 38 30 36 41 45 34 35 36 33 35 30 44 39 31 464893>
LAN Test
A rough LAN test can be done by connecting DHCP server to TV’s RJ45 and check that IP, subnet mask, DNS, … addresses are visible on “User menu > Network > Internet connection(On) > IP settings”.
More in-depth test can be performed faster using suitable UART/IR commands following SIACP requirements. SW will internally manage Network ID (NID) flag controlling all MAC/DID/UID integrity to facilitate PA screening further.
Factory Menu
Follow the below steps to pop-up the Factory menu in case of “FactoryKey” is disabled:
- Press RCU “MENU” key to display main menu
- Select “Picture” and findpicture submenu
- Scroll down to“Contrast” item
- Press the subsequence RCU keys “9” “7” “3” and “5”
In case of “FactoryKey” is enabled, just press RCU “Return” key to pop-up again the Factory menu.
The status of “FactoryKey” can be changed in “FactoryMenu -> Hotkey”
Press RCU “OK/►”keyto enter the submenu.
Press RCU “Menu”key to go back to the root menu.
Press RCU “◄/►” key to change the values.
Press RCU “OK”key run the function.
Press RCU “Exit”key to exit the Factory menu.
Factory Captions Description
While “FactoryKey” is enabled, there’re some toggled display information (~2s) relative to SW, ProjectID, CI+, NetworkID to facilitate 100% quick screening without accessing to whatever else menu:
Main SW Ver
FRC Ver(MEMC version)
Project ID(ID)
ERG(PVR)
CI Key Activation flag (CI+ key)
NID(Internet in for factory)
P (Production/Factory mode flag) / S (Factory UART Parser mode flag) / W (Warm-Up mode flag)
Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In.
Additional Aging for White Balance alignment is no more necessary due to consistent Picture Performance with Cloning usage.
This function is accessible by selecting “Factory menu > WARM UP”, pressing RCU “OK/►” key and then leaving Factory menu by pressing “Exit” key. To release/disable Burn-in mode, it’s just required to press “Menu” button from local keyboard. Other faster methods via UART/IR commands are available on enclosed SIACP requirements (rev. v5.4)
White Balance Touch-Up (Golden sample)
As some color coordinates discrepancies can be noticed from panel batches to others, it may necessary to perform slight touch-up.
For Color temperature adjustment, switch TV on leading HDMIinput where should be connected suitable generator providing following format 1280x720p@60Hz test pattern. A 32 steps grey scale is recommended to assess relevant colorimetry tracking and low/high light saturation points.
Ensure that TV’s picture enhance is off.
Ensure that TV is in Factory mode to access to ”White Balance” adjustment submenu, then scroll down to toggle off “Pic. Enhance” flag.
WB Normal is the first mode which is adjusted in HDMI source
the next are HDMI warm and cool mode.
Warm and Cool Tone are relatives to Normal mode.WB adjust need to fix default G Gain .Offset registers needn’t to be adjusted.
“Gain” registers set need to be adjusted at 70IRE
Test and Alignment Specification for MT56EP1 Series (v0 01) 160825.docx
Targets and Tolerances for all inputs. (According to company uniform LED color temperature standard of panel)
The measured and adjustable parameters should be mainly “x”, “y” coordinates.
The White Balance alignment should be performed using a well calibrated and contact less analyser (ex: Minolta CA210 or CA310). The analyzer may not touch the screen surface, and measurement must be performed in a dark environment keeping the probe(s) at 90+/-2° from the panel center.
The results should fulfill specification for each TV set.
Important: If measurements are performed on whatever else LED panel with Minolta CA210, it’s required to calibrate additional channel (ex: CH01) using relative following offsets (CH00 remains for CCFL panel):+0.002for “x” and +0.012 for“y”.Cloning
Once a TV is well aligned and prepared (channels maps, volume, picture presets, …) , user can prepare golden clone image that can be copied on demand to all further TV production lot of same TV. To access cloning function, you can select “Factory menu > USB Clone &&Update > All Clone/CH Clone/User data Clone” , Scroll down to “TV to USB” or “USB to TV” and press RCU “OK/►” key to process.
4 BIN images can created, overwritten or read on USB stick (pen drive) depending on chosen template like following: “database\applications\database\***.db” . These files
need to be used strictly with NT667SoC platform as depending on SW structure.
Other faster access methods via UART/IR commandsare available on enclosed SIACP requirements (rev. v3.9).
SHOP-END Test
At final process stage, it’s necessary to perform“Reset shop” before any packing to leave Factory mode and restore User default presets.
This function is accessible by selecting “Factory menu > Reset Shop”, then pressing RCU “OK/►” key. Other faster methods via UART/IR commands are available on enclosed SIACP requirements (rev. v5.4).
Note:A password might be required in case of Parental Control function is locked, use default “1234” password or “0423” super password to clean-up existing ones if forgotten.
How to upgrade SW FLASH using Blank upgrade
Connect UART interface to suitable manufacturing TV input connector
Copy all SW BIN image into USB stick (pen drive) root path
Insert USB key to TV, connect ADC0 to GND, and then Power on TV by AC, The Secure CRT on PC will be displayed“ddr initial finish”, it means TV begin updating SW
After finish update SW, TV will reboot automatically and please remove USB key.
Remember to perform “Factory menu > Reset ALL“and then press RCU “OK/►” key.
How to upgrade FLASH SW using USB
Upgrade with Loader
 Switch TV to standby (LED should light on)
 “V8-NT67F01-LF1Vxxx.bin” named “update.img”
Copy the SW BIN image “update.img” into USB stick (pen drive) root path
Plug USB stick to the TV
Press “Power” button from local keyboard during a few seconds to start upgrading process
Release “Power” button once LED is blinking or USB stick starts blinking, TV is uploading SW BIN image
When reflashing is successful, TV should restart automatically after ~3min
Remember to perform “Factory menuÆReset ALL“ or “Factory menuÆReset Shop“ and then press RCU “OK/►” key
Switch off TV by removing AC cord
Reconnect AC cord to restart TV
Note:If “Reset Shop” was performed, a “Welcome Setup” menu should be displayed, otherwise new SW version should be displayed into relevant Factory mode caption info or on bottom of “Factory menu“
Upgrade with novatek324.bin
In the previous of upgrade SW using USB, make sure the MEMC flash has the other version of the program
Download the SW Package “V8-NT66701-LM1Rxxx.bin” from FTP, and rename the file “V8-NT66701-LM1Rxxx.bin” to “NT_FRC.bin”
Copy the SW Bin image “NT_FRC.bin” into USB stick (pen drive) root path
Plug USB stick to the TV
Power on TV and Go to “Factory menu > USB Clone && Update > FRC Upgrade > yes > “ then press RCU “OK” key
ALL the upgrade process may be 30~40 seconds
When reflashing is successful, TV should restart automatically.
Go to “Factory menu > Other > FRC Version“ ,you can find FRC version.
How to update main software & FRC324(MEMC) by local keyboard
Copy the MAIN SW BIN image “V8-NT67F01-LF1Vxxx.bin” into USB stick (pen drive) root path
Copy the MEMC SW Package “V8-NT66701-LM1Rxxx.bin” into USB stick (pen drive) root path
 “V8-NT67F01-LF1Vxxx.bin” named “update.img”
 “V8-NT66701-LM1Rxxx.bin” named “324.bin”
Plug USB stick to the TV
Switch OFF TV.
Press “power on” key for 4s, TV will update SW automatically.
When flashing is successful, TV should restart automatically after ~3min
Remember to perform “Factory menuÆReset ALL“ or “Factory menu > Reset Shop“ and then press RCU “OK/►” key
Switch off TV by removing AC cord
 Reconnect AC cord to restart TV
Note:“V8-NT66701-LM1Rxxx.bin” only applies to the TV which has the function of MEMC used Novateck IC N72324
How to upgrade FLASH SW by OAD
Power-on TV
Set TV to Factory mode (enable Factory key) and/or Burn-in mode if necessary
Connect RF antenna or whatever air antenna with suitable amplifier from any digital broadcasting system (ex: DTA-115 Multi-Standard VHF/UHF Modulator - http://www.dektec.com/products/PCI/DTA-115/)
Play DVB MPEG SSU TS, that includes suitable PKG SW image, with right presets (850MHz/8MHz/…) detailed  above.
Send OAD manufacturing IR code [08d/60d] (refer to SIACP document rev. v5.9 for further information) or go to “Factory menu > Other > OAD update“ and then press RCU “OK/►” key
OAD will start automatically and several pop-up messages such as scanning/searching, downloading and flashing will be skipped (acknowledged by default)
Once upgrading completed, TV may restart automatically after warm start and implicit Reset All (in case of NVM mapping/signature change) in previous Factory and/or Burn-in mode.
How to change Project ID with RCU
Process subsequence IR codes to change project ID: 062598+MENU+xxx (xxx:ProjectID, ex: 003)
If it work, the TV will be restart automatically.
3D Format Availability vs. Source Matrix
Note: -TV product doesn’t support any 3D format for all kinds of pictures (JPEG, …)
-The 3D format is automatically managed according to 3D signal source in HDMI source.
-For all available 3D format, it’s required to wear passive or active accessory glasses.
How to upgrade CI Key using USB
Create a new folder named “CIKEY” on USB stick (pen driver) root path.
Copy corresponding “*.key “files into CIKEY folder.
Under CIKEY folder, create a new folder named “backup” (once the CI key is overwritten, the matching key file will be moved to this folder)
Plug USB stick to the TV
Go to “Factory menu > Other > CIKey upgrade > Update CI+ Credential > Update From USB“ and then press RCU “OK/►” key
The “Valid” flag should now be enabled (turns to “Yes”), “Custom Code” should displayed “TCL” and “Serial Num.” field should updated with Key number. Remove USB stick
Note: If unfortunately the process failed, you may need to download new CI key and repeat operation again.
How to upgrade MAC Address using USB
Go to “Factory menu > Other > IPTV > Update MAC Address > Update From USB“ but there is no this function which is only displaying.
The “Written status” flag should now be enabled (turns to “Yes”) and “MAC address” should display corresponding address.
Note: There is no this function which is only displaying.
How to upgrade Netflex ESN using USB”//already finished
Under USB root path, create a new folder named as “esn”, then copy corresponding ESN KEY bin files into this folder;
Under “esn” path, the key be named as “nflxk_0000000000”,like this ,
Plug USB stick to the TV;
Go to “Factory menu > USB Clone & Update > ESN Key Upgrade“ and then press RCU “OK” key
Remove USB stick.

SMPS [Power board] Schematic
Network Connection Setup
You can set up your TV so that it can access the Internet through your local area network (LAN) using a
wired or wireless connection.
 Wired Network Connection
You can connect your TV to your LAN using cable in three ways:
1) Plug your TV to your LAN by connecting the LAN port on your TV to an external modem using a Cat5 cable
2) Plug your TV to your LAN by connecting the LAN port on your TV to an IP Sharer which is connected to an external modem. Use Cat5 cable for the connection
3) Depending on how your network is configured, you may be able to plug your TV to your LAN by connecting the LAN port on your TV directly to a network wall outlet using a Cat5 cable (Note that the wall outlet is attached to a modem or router elsewhere in your house)
 Select “User menu > Network > Internet connection(On) > Interface”, then select “Ethernet” to connect to a wired network.
Wireless Network Connection
To connect your TV to your wireless network, you need a wireless router or modem and a Wireless LAN Adapter.
Connect your “Wireless USB Adapter” (USB dongle) delivered with your TV to your TV’s USB .
Select “User menu > Network > Internet connection(On) > Interface”, then select “Wireless” to connect to a wireless network
Select “Wireless settings “and press “OK/►” to enter.
You can setup the wireless network connection three ways:
1) “Scan” mode
Select “Wireless settings > Scan”, then press “OK/►”, the TV will scan all available access points and then display them
Select an available access point, then press “OK/►” to connect the TV to it
Note:
- If you select a protected access point, you will have to enter the corresponding password. Press “OK” on the remote control to display virtual keyboard to enable you to enter the password
2) “Manual” mode
Select “Wireless settings > Manual”, then press “OK/►”, you will be prompted to enter the correct SSID of an available wireless router to setup the connection
3) “Auto” mode
If your AP supports WPS (Wi-Fi Protected Setup), you can connect to the network via PIN (Personal Identification Number) or PBC (Push Button Configuration). WPS will automatically configure the SSID and WPA key in either mode.
Select “Wireless settings > Auto”, then press “OK/►” to enter.
Network Setup
Press “Menu”on the remote control and select “User menu > Network > Internet connection”. Then press “OK/►” key to select “On”. Wait until the connection is automatically established
Select “User menu > Network > Connection test”, then press “OK/►” to check the Internet connectivity. If failed, follow below steps to ensure connectivity Select “User menu > Network > IP settings”, then press “OK/►” to enter into “IP settings” submenu
Set “Address type” to “Auto” by pressing “OK/►” key, it will acquire and enter the new detected IP address automatically
You can also follow below steps to enter your IP address manually
• Set “Address type” to “Manual” by pressing “OK/►” key, then press “▼” key to go to the first entry field
• Enter the “IP address”, “Subnet mask”, “Default gateway”, “Primary DNS” and “Secondary DNS” values.
Use remote control digital keys to enter numbers and “◄/►” key to move from one to other field location
After setting all required inputs, select “User menu > Network > Connection test” to check the Internet connectivity again
Select “User menu > Network > Information”, then press “OK/►” key to display current connection details, such as Interface, Address type, IP address, etc..
Update through the menu
Select “User menu > System > Software update > By network”, then TV starts to search new software automatically .If new software is detected, the page will show the button and hint that can guide you.
Note: You can select “Later” if you don’t want to download software now.
Select “Download”, software will be download automatically. The download progress will be shown in the lower right corner:
Follow the instructions on TV if download or update failed. And you can check your network and try again.
Please wait for a moment, when the progress appears from 0% to 100%, TV will show a dialog to ask you if you want to update.
You can select “Later” if you don’t want to update now. While you select “Never”, the dialog will not be shown until another new software is detected.
Select “Update”, TV will update automatically. First the following dialog will be shown. Then TV will restart automatically to finish updating:
Do NOT power off TV until it restart successfully.
You can select “User menu > Settings > Software update”, the “Current version” shows the new Software version.
Update through auto detection
When your TV has powered on and connected on the internet, a dialog will appear on TV if TV detects new software:
You can select “Later” if you don’t want to download software and if you select the “Never”, the dialog will not be shown until another new software is detected.
Select “Download” and TV will download automatically;
All the following operation is same as “Update through the menu”.

Saturday, June 15, 2019

Philips Click LCD TV 32PFL3404-77-78, 42PFL3604-77-78, Service mode and adjustments, software update, SMPS schematic, LED blinking codes


Philips 32 and 42 inch LCD TVs-Power LED blinking codes, firmware update, SMPS [Power board] schematic and fault finding, service mode
Service Alignment Mode (SAM)
Via a standard RC transmitter: key in the code “062596” directly followed by the “i+/INFO” button.
– Op. Hours. During the life time cycle of the TV, a life timer is kept. It counts the normal operation hours, not the Stand-by hours. The actual value of the life timer is displayed in SAM [Service Alignment Mode] in decimal value. For every two startups the counter increases by one. Minimum 5 digits are displayed in decimal digits.
 details:
• Every 2x cold start-ups, to display a picture, increases the counter by 1 (i.e. interrupt the mains supply 2x while the set is ON).
• Every 2x warm start-ups (from Stand-by), to display a picture, increases the counter by 1.
• Every hour of normal operating increases the counter by 1 (i.e. if a set is continue ON for 2 hours,then increase the counter by 2).
• Stand-by hour are NOT counted.
– Main SW ID. Displays the loaded main SW version.
– Error Code x (where “x” is 1 to 5). The most recent error is displayed at the upper position.
To clear Codes:
When “arrow right” is pressed and then the “OK” button is pressed, the error buffer is reset.
• Options:
Choosing the CTN will set the options.
• RGB Align:
 This will activate the alignments sub-menu.
• NVM Editor:
This will give the opportunity to directly change values in the NVM by selecting the address and value. Use decimal values.
• NVM Copy:
For easy transfer of NVM settings
Copy to USB: 
To upload several settings from the TV to an USB stick. See 5-1 USB Copy content. To upload the settings, press “arrow right” (or the “OK button), confirm with “OK” and wait until “OK” appears. Now the settings are stored onto the USB stick can be used to download to another TV or other SSB. Uploading is of course only possible if the software is running and if a picture is available. This method is created to be able to save the customer’s TV settings and to store them into another SSB.
Copy from USB:
 To download several settings from the USB stick to the TV. Same way of working as with uploading. To make sure that the download of the channel list from USB to the TV is executed properly, it is necessary to restart the TV and tune to a valid preset if necessary.
• Tuner. This will activate the alignments sub-menu.
• Auto ADC. This will activate the alignments sub-menu.
How to Navigate
• In SAM, the menu items can be selected with the “Arrow up/down” key on the RC-transmitter. The selected item will be highlighted. When not all menu items fit on the screen, move the “Arrow up/down” key to display the next/previous menu items.
• With the “Arrow Left/Right” keys, it is possible to:
– (De) activate the selected menu item.
– (De) activate the selected sub menu.
• With the “OK” key, it is possible to activate the selected action.
• With the “Menu/Home” key, it is possible to go back to the previous selection.
How to Exit SAM
Switch the set to STAND-BY via the RC-transmitter.
Error Codes
The error code buffer contains all detected errors since the last time the buffer was erased. The buffer is written from top to bottom (or left to right), new errors are logged at the top/left side, and all other errors shift one position to the bottom/right.
When an error occurs, it is added to the list of errors, provided the list is not full. When the error buffer is full, then the new error is not added, and the error buffer stays intact (history is maintained).
To prevent that an occasional error stays in the list forever, the error is removed from the list after more than 50 hrs. of operation/
There is a simple blinking LED procedure for board level repair (home repair) the so called LAYER 1 errors, next to the existing errors which are LAYER 2 errors:
• LAYER 1 errors are one digit errors
• LAYER 2 errors are two digit errors.
When is LAYER 1 or 2 available
• In SDM mode: When SDM is entered via Remote Control code, LAYER 2 is displayed via blinking LED.
Error display on screen
If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error code and not the actual cause (e.g. a fault in the protection detection circuitry can also lead to a protection).
In case of non-intermittent faults, clear the error buffer before starting to repair (before clearing the buffer, write down the content, as this history can give significant information). This to ensure that old error codes are no longer present.
How to Read the Error Buffer
Use one of the following methods:
• On screen via SAM (only when a picture is visible). E.g.:
– 000 000 000 000 000: No errors detected
– 017 000 000 000 000: Error code 17 is the last and only detected error.
– 015 017 000 000 000: Error code 17 was first detected and error code 15 is the last detected error.
• Via the Blinking LED procedure.
• Via ComPair.
How to Clear the Error Buffer
Use one of the following methods:
• By activation of the “Clear Codes” command in the SAM menu.
• With a normal RC, key in sequence “062599” followed by “OK”.
Software Upgrading
Main Software Upgrade
In “normal” conditions, so when there is no major problem with the TV, the main software and the default software upgrade application can be upgraded with the “upgrade.bin”. This can also be done by the consumers themselves via the Software Update Assistant in the user menu (see DFU), but they will have to download their software from the commercial Philips website.
1. Copy the “upgrade.bin” file to the root of the USB stick.
2. Power “off” the TV and remove all memory devices.
3. Insert the USB stick that contains the downloaded software upgrade.
4. Switch “on” the TV, and activate the Main menu with the “Menu/House” key on the remote control.
5. In the Main menu, go to the “Software update” item.
6. Press “OK” key to go to the sub-menu.
7. Select “Local updates” in the sub-menu and press the “OK” key to enter the Software Update application.
8. You will be prompted to cancel or to proceed with the software updating.
9. To proceed, select “Update” and press the “OK” key to enter the next menu. In the next menu select “Start” and press “OK” key to start the software update.
10. Upgrading will now begin and the progress of the updating will be displayed. After the software updating is completed, the TV will automatically restart.
NB: Do not switch off the TV, or unplug the power chord from AC socket while software upgrading is going on.  Use of a UPS is recommended when upgrading the software. 
Stand-by Software Upgrade
In this chassis it is not possible to upgrade the Stand-by software via a USB stick or ComPair [Computer Pairing]. Please order a preprogrammed device via the Philips Spare Part web portal.
Upgrade HDMI EDID NVM
To upgrade the HDMI EDID, pin 7 of the EDID NVM [1] has to be short circuited to ground.
Upgrade VGA EDID NVM
To upgrade the VGA EDID NVM, pin 7 of the EDID NVM [2] has to be short circuited to ground.
Display code
Changing the display option code via a standard RC
Key in the code “0 6 2 5 9 8 MENU x x x” (where x x x is the 3 digit decimal display code of the used display *).
• Keep the RC close to the IR receiver, and make sure the LED blinks when entering a code.
• Key in all codes in one sequence, without pauses.
If the above action is successful, the front LED will go out as an indication that the RC sequence was correct. After the display option is changed in the NVM, the TV will go to the Stand-by mode. If the NVM was corrupted or empty before this action, it will be initialised first (loaded with default values). This initialising can take up to 20 seconds.
This display code can be found on the side sticker and/or on the rear sticker.
Option codes
Select this sub menu to set all options at once by selecting the correct model number. The so-called “Project ID” represents a number of different options, all related to that model number.
By toggling the “arrow left/right” buttons on the RC, the correct model number can be selected.
• After changing the option (or Project ID), save it by leaving the sub menu via the “Menu/House” button on the RC.
• The new option setting is only active after the TV is switched “off/on” with the mains switch (the NVM is then read again).
Reset of Repaired SSB
When a repaired SSB will be used in an other TV, it is very important that the correct info is written into the NVM w.r.t. 12NC of the SSB, production serial number of the TV, 12NC of display and PSU, etc.
To set all this, the ComPair tool can be used, or the NVM can be edited directly via the NVM editor (in SAM). Find below the addresses of these items. Use the decimal values.
In case of a display replacement, reset the “Operation hours” to “0”, or to the operation hours of the replacement display.
 SMPS schematic of 32"
SMPS schematic of 42"
DC-DC SSB schematic
IPL42L PSU [Power Supply Unit]
The key component ICs are:
• Stand-by power supply IC: FSQ510 (Fairchild).
• PFC control IC: L6562 (ST).
• 24V PWM control IC: FA5571N (FUJI).
• Inverter high voltage control IC: OZ9926 (O2).
Fault Finding
Normal PSU working order:
• Connect the 220V AC power plug.
• The 3.3V Stand-by power supply (Stand-by uP U801) will start. This is a “single-ended fly-back regulator”. For a good functioning of this part, check the availability of 1.25V on U803 (TL431).
• On connector P802, signal line “PS_ON” will go “high” (3V3) and relay K801 will be activated.
• Also capacitors C811/C812 will be charged, supplying IC806 with electricity. This will start the PFC circuit and generate the +24 V control.
• Now, IC805 will start, and will generate the 24V output.
• On connector P802, signal “DIM” sets the PWM dimming status. • On connector P802, when signal “BL-ON” goes “high”, the high voltage Inverter (IC901, OZ9926A) will start.
The Blinking LED Procedure (LAYER-2 codes)
Some errors need several minutes before they start blinking or before they will be logged. So in case of problems wait 2 minutes from start-up onward, and then check if the front LED is blinking or if an error is logged.
The software is capable of identifying different kinds of errors.
Because it is possible that more than one error can occur over time, an error buffer is available that is capable of storing the last five errors that occurred. This is useful if the OSD is not working properly.
Errors can also be displayed by the blinking LED procedure.
The method is to repeatedly let the LED pulse with as many pulses as the error code number, followed by a time period of1.5 seconds in which the LED is “off”. Then this sequence is repeated.
E.g. error code 4 will result in four times the sequence LED “on” for 0.25 seconds / LED “off” for 0.25 seconds. After this sequence the LED will be “off” for 1.5 seconds. Any RC command terminates this sequence.
Displaying the entire error buffer
The entire error buffer can be displayed when service mode “SDM” is entered (by remote control command 062596<MENU>). When in protection, this sequence will not work, but than LAYER-1 error code should suffice.
In order to avoid confusion with RC signal reception blinking, this blinking procedure is terminated when a RC command is received.
How to Activate
Use one of the following methods:
• Activate the CSM. The blinking front LED will show only the latest LAYER-1 error.
• Activate the SDM. The blinking front LED will show the entire contents of the LAYER-2 error buffer.

Tuesday, June 11, 2019

40R40HD Sanyo LCD TV Service mode adjustments – SMPS schematic


LCD-40R40HD Sanyo 1 682 349 79: PAL/SECAM NTSC(AV)
Display of a fixed picture for a long time may cause a permanent after-image on the screen, as commonly called “ghost shadow”. The degree of the after-image varies with the maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain in the picture for a period of time (several minutes). But when operating it avoid displaying still picture in high brightness for a long time.
Test voltage of power supply
 Main board of non BBY model of which dimension is 26” or bigger than 26”
According to wiring diagram ‘9242KC4201JL’, connect main board, power board, IR board and key board correctly, switch on power supply, then press key ‘power’ to turn on the TV set.
Test voltage of socket X302 each pin in turn, voltage value as Table below.
Main board of non BBY model of which dimension is smaller than 26”
According to wiring diagram ‘9222KC4201JL’, connect main board, power board, IR board and key board correctly, switch on power supply, then press key ‘power’ to turn on the TV set.
Test voltage of socket X302 each pin in turn, please refers to voltage value as Table 3.
Main board of BBY model of which dimension is 19” and 22”.
According to wiring diagram ‘9219KC7201JL’, connect main board, power board, IR board and key board correctly, switch on power supply, then press key ‘power’ to turn on the TV set.
Test voltage of socket X302 each pin in turn, please refer to voltage value as Table 4.
Main board of BBY model of which dimension is 24”.
According to wiring diagram ‘9224KC7001JL’, connect main board, power board, IR board and key board correctly, switch on power supply, then press key ‘power’ to turn on the TV set.
Test voltage of socket X301 each pin in turn, please refer to voltage value as Table 5.
Main board of BBY model of which dimension is 32” and 37”.
According to wiring diagram ‘9232KC7001JL’, connect main board, power board, IR board and key board correctly, switch on power supply, then press key ‘power’ to turn on the TV set.
Test voltage of socket X302 each pin in turn, please refer to voltage value as Table 6.
Unit adjustment
According to wiring diagram ‘9242KC4201JL’ , ‘9222KC4201JL’, ‘9219KC7201JL’ , ‘9224KC7001J’ or ‘9232KC7001JL’, connect main board, power board, key board and IR board correctly, switch on power supply, check if display is normal.
 Instruction of factory menu
a - First press key ‘Program source’, then press number keys  2,5,8,0 
in turn to enter initial factory menu;
b - Press keys ▲/▼ to move cursor to each adjustment page of initial factory menu, then press ► to enter into its adjustment menu;
c - Press keys ▲▼ to move cursor upwards or downwards within any adjustment page;
d - Press keys ◄► to adjust any item when cursor is moved onto it;
e - Press key “Menu” to exit to initial menu from any adjustment page;
f - Press key “Exit” to exit from factory menu in any case;
g - Set item “Aging Mode” as “On” to enter into factory aging mode.
White balance adjustment
Before adjustment
The unit should be working for above 30 minutes to be in stable state; Use apparatus CA210 to adjust white balance;
For model of which dimension is bigger than 26”, only 9300K color temperature (that is “normal”) is needed adjustment, To guarantee BBY test requirements to be met when color temperature are 12000K and 6500K, make sure that chromaticity coordinates of bright scale are (X=285±5, Y=293±8) and chromaticity coordinates of dark scale are (X=285±8, Y=293±12);
For model of which dimension is 26” or smaller than 26”, only 8000K color temperature (that is “normal”) is needed adjustment, To guarantee test requirements to be met when color temperature are 9300K and 6500K, make sure that chromaticity coordinates of bright scale are X=295±5, Y=305±8) and chromaticity coordinates of dark scale are (X=295±8, Y=305±12).
White balance adjustment of HDMI channel
Input 16-grey-scale signal with format of 800×600/60 Hz (VG848: Timing is 854
PAT is 921), enter into sub-menu “color temperature adjustment” of factory menu;
For model of which dimension is bigger than 26”, select “normal” color temperature (that is 9300K), fix item “G Offset”, adjust items “R Offset, B Offset” to set chromaticity coordinates of the 3rd scale as 285±8, 293±12 and guarantee luminance within the range of 3 nit to 5 nit; fix item “G GAIN”, adjust items “R GAIN, B GAIN” to set chromaticity coordinates of the reverse 3rd scale as  285±8, 293±12 ; adjust items “R Offset, B Offset” and “R GAIN, B GAIN” repeatedly until
chromaticity coordinates of both scales are all 285, 293;
For model of which dimension is 26” and small than 26”, select “normal” color temperature (that is 8000K), fix item “G Offset”, adjust items “R Offset, B Offset” to set chromaticity coordinates of the 3rd scale as 295±8, 305±12 and guarantee luminance within the range of 3 nit to 5 nit; fix item “G GAIN”, adjust items “R GAIN, B GAIN” to set chromaticity coordinates of the reverse 3rd scale as 295±5, 305±8; adjust items “R Offset, B Offset” and “R GAIN, B GAIN” repeatedly until chromaticity coordinates of both scales are all 295, 305;
Set item “ALL COLOR” as “ON” after completing adjustment.
White balance adjustment of YPbPr channel
ADC calibration of SD mode: Input color-bar signal with format of 480i/60 Hz (VG848: Timing is 968,PAT is 918), enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically, please note whether picture and data are abnormal clearly or not (main abnormal data phenomena are that several data are very different from the other or about 1000 more than the other); it is failed to calibrate ADC if data are abnormal clearly,
so it is necessary to do the calibration again; ADC calibration of HD mode: Input color-bar signal with format of 1080i/60 Hz (VG848: Timing is 972,PAT is 918), enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically, please note whether picture and data are
abnormal clearly or not (main abnormal data phenomena are that several data are very different from the other or about 1000 more than the other); it is failed to calibrate ADC if data are abnormal clearly, so it is necessary to do the calibration again;
White balance adjustment: Input 16-grey-scale signal with format of 1080i/60 Hz (VG848: Timing is 972,PAT is 921), check if white balance is normal, if not, enter into submenu “color temperature adjustment” of factory menu, set item “ALL COLOR” as “OFF”, adjust white balance for model of which dimension is 26” bigger than 26” or smaller than 26” respectively;
Note: Item “ALL COLOR” must not be altered as “ON” again once set as “OFF”.
White balance adjustment of VGA channel
Auto-calibration: Input square signal with format of 800×600/60 Hz (VG848: Timing is 854,PAT is CROSS) to do calibration automatically in order to make window filled with picture;
ADC calibration: Input monochrome signal with format of 800×600/60 Hz (VG848: Timing is 854,PAT is 948), enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically, please note whether picture and data are abnormal clearly or not (main abnormal data phenomena are that several data are very different from the other or about 1000 more than the other); it is failed to calibrate ADC if data are abnormal clearly, so it is necessary to do the calibration again;
White balance adjustment: 
Input 16-grey-scale signal with format of 800×600/60 Hz (VG848: Timing is 854 PAT is 921), check if white balance is normal, if not, enter into submenu “color temperature adjustment” of factory menu, set item “ALL COLOR” as “OFF”, to adjust white balance for model of which dimension is 26” , bigger than 26” or smaller than 26” respectively;
Note: Item “ALL COLOR” must not be altered as “ON” again once set as “OFF”.
White balance adjustment of AV channel
Input 16-grey-scale signal with format of PAL (VG848: 
Timing is 969 PAT is 921, check if white balance is normal, if not, enter into submenu “color temperature adjustment” of factory menu, set item “ALL COLOR” as “OFF”, adjust white balance for model of which dimension is 26” , bigger than 26” or smaller than 26” respectively;
Note: Item “ALL COLOR” must not be altered as “ON” again once set as “OFF”.
Auto-white balance adjustment
ADC pre-calibration
Enter into factory menu, set “Program source” as “YPbPr”, input color-bar signal with format of 480i/60 Hz VG848: Timing is 968 PAT is 918  enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically; input color-bar signal with format of 1080i/60 Hz (VG848: Timing is 972 PAT is 918), enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration
automatically,
Press key “Menu” to be back to upper menu, set “Program source” as VGA”, input monochrome signal with format of 800×600/60 Hz (VG848: Timing is 854 PAT is 948), enter into submenu “ADC adjustment” of factory menu and select item “AUTO COLOR”, system will begin calibration automatically,
White balance adjustment (models except LC-19KC72, LC-22KC72)
TV set should be working for above 30 minutes to be in stable state before white balance adjustment; connect CA210 to USB port of PC with data line; connect VG848 and TV to COM port of PC or virtual COM port respectively (default connection: VG848 to COM5,TV to COM1, the connection can be altered and saved in administrator window with password “xoceco” if necessary); output signal of VG848 must be sent to AV, YPbPr, VGA and HDMI1 channels of TV; Open program file “White_Balance.exe”, load configure file “AdjustConfig.txt”, then connect CA210, VG848 and TV respectively according to the instruction on interface.
Note: set probe to “0-CAL” before connecting CA210, press “connect CA210”, set probe back to “MEAS” after prompt “CA-210 connection and calibration are normal. appears on the left-down side;
BBY channel is used by CA210 for BBY models, for other models, channels except BBY are used by CA210; please enter into administer window with password “xoceco” to alter and save apparatus setting if it is different;
At last, press “Begin auto-white-balance-adjustment”, auto-adjustment will be completed until prompt “Adjustment is successful” appears.
White balance adjustment (models except LC-19KC72, LC-22KC72)
TV set should be working for above 30 minutes to be in stabler state before white balance adjustment; connect CA210 to USB port of PC with data line; connect VG848 and TV to COM port of PC or virtual COM port respectively (default connection: VG848 to COM5,TV to COM1, the connection can be altered and saved in administrator window with password “xoceco” if necessary); output signal of VG848 must be sent to AV, YPbPr, VGA and HDMI1 channels of TV;
Note: Channel shared by AV/YPBPR must be adjusted respectively.
Open program file “White_Balance.exe”, if current working progress includes AV channel, enter into channel setting of administer window to make sure no YPBPR576i@60 but AV is chosen, or load configure file “AdjustConfigAV.txt”; 
if current working progress includes YPBPR channel, enter into channel setting of administer window to make sure no AV but YPBPR576i@60 is chosen, or load configure file “AdjustConfigYPBPR.txt.txt”; then connect CA210, VG848 and TV respectively according to the instruction on interface.
Note: set probe to “0-CAL” before connecting CA210, press “connect CA210”, set probe back to “MEAS” after prompt “CA-210 connection and calibration are normal. appears on the left-down side;
BBY channel is used by CA210 for BBY models, for other models, channels except BBY are used by CA210; please enter into administer window with password “xoceco” to alter and save apparatus setting if it is different;
At last, press “Begin auto-white-balance-adjustment”, auto-adjustment will be completed until prompt “Adjustment is successful” appears.
SMPS Schematic
Software update
1. Save upgrade file “flash.img” into the root directory of a U disk;
2. Insert the U disk into USB port of TV set, press key “power” until TV set is in “standby” state, then power on TV set again;
3. Press key “program source” until menu “program source” display, then press keys 2,5,8,0 by turn to enter into factory menu.
4. Press keys of remote control Up/Dn to select item “ISP”, press key “enter” to begin updating progress, a prompt “Updating, Pls, Wait…” is  displaying, wait for a while until menu display.
5. TV set will auto-reset after completing update, according to step1 and step 2, enter into factory menu again to confirm updating completion by checking the time of update file.

Sunday, June 02, 2019

46XR10DKH Sanyo LCD iDTV PAL-I NTSC(AV) Software update, factory mode, service adjustments, SMPS schematic

Using method of factory menu
a) First press key “SOURCE” then press number key “2  5  8  0” in turn to enter into initial factory menu;
b) Press keys “” and “” can move cursor to each page of initial factory menu, then press key “OK” to enter into adjustment menu of each page;
c) Press keys “” and “” can move cursor upwards and downwards within one adjustment page;
d) Move cursor to one adjustment item, then press keys “” and “” can adjust it;
e) Press key “MENU” can exit adjustment menu of one page to its superior factory menu;
f) Press key “EXIT” can exit factory menu at any time;
g) Press key “OK” can enter into inferior factory menu;
h) Factory menu item “ADC Calibrate” is used to correct ADC of VGA Component channel;
i) Factory menu item “W/B ADJUST” is used to adjust white balance;
j) Factory menu item “POWER MODE” is used to set power-on mode, “Standby” means the set will be in Standby state after power-on; “ Memory ” means the set will in the last power-off state after power-on ; “ForceOn” means the set will be working automatically after power-on , the mode is also used for factory-machine-aging; default setting should be “Standby” mode unless specified by customer requirement;
k) Factory menu item “ISP MODE” is used to upgraded unit software from VGA port when the item is set as “ON” and the set is connected to ISP adjustment equipment; DDC function of VGA port will be recovered when the item is set as “OFF”; the value of the item can not be kept in the memory, that is to say the item is reset as “OFF” after power-on again;
l) Factory menu item “RESET ALL” is used to reset factory menu data and user menu data; execute the item then the set will be started up again and the startup guided picture will be displayed also;
m) Factory menu item “FACTORY CHANNEL PRESET” is used to preset factory programs data; it is necessary to connect to central signal source for DTV searching programs. Now digital frequency of central signal CH40(626 MHz) is distributed to HK DTMB programs. Primary preset programs would not be modified along with the changing of central signals, so please select item “DTV Manual Tuning” in menu Channel to manual search digital programs, the process will spend about 15s;
n) Factory menu item “CUSTOM CHANNEL PRESET” : first delete all DTV/ATV programs for factory adjustment, then preset DTV/ATV channel data according to customer order requirements; please execute the item to clear out all programs for factory adjustment before leaving factory;
o) Factory menu item “MST ADJUST”: Default is “OFF”. Engineering sample with RS-232 functions matches the design specialisations when the item is set as “OFF”; It’s convenient to adjust with equipment when it’s set as “ON” the value of the item can not be kept in the memory, that is to say the item is reset as “OFF” after power-on again;

p) Factory menu item “BACK-LIGHT” is used to adjust back-light brightness, test voltage of 13-pin power socket and adjust the item to meet the requirement of maximum PWM voltage in panel specification; the software having been preset according to model need not be adjusted;
q) Factory menu item “SSC ADJUST” is used to adjust expended functions of frequency content, the software having been preset according to model need not be adjusted;
r) Factory menu item “Others”-> “Audio curve” is used to adjust volume curve; the software having been preset according to model need not be adjusted unless special customer
requirements;
s) Factory menu item “Software upgrade” is used to upgrade USB, after select confirm the software will search AP.bin stored in USB device to upgrade at any channel ; If the software has been upgraded or EEPROM has data, please select and execute operation “RESET ALL” before adjustment for the first time.
 ADC correction of Component channel YPbPr
a) Switch to Component channel;
b) Press key “SOURCE
then press number keys “2  5  8  0” to enter into initial factory menu;
c) Move cursor to item “ADC Calibrate” and press key “OK” to enter into interior factory menu;
d) Input Component signal (VG-848 Timing:969(PAL)
Pattern:918 100% color bar), move cursor to item “MODE, and press keys “” and “” to select item “YPbPr SD)  ”, then move cursor to item “AUTO ADC” and then press key “OK” to begin adjustment automatically until a prompt “success” for adjustment completion is displayed;
e) Input Component signal (VG-848 Timing:972(1080i)
Pattern:918 100% color bar), move cursor to item “MODE press keys “” and “” to select item “YPbPr (HD) ”, then move cursor to item “AUTO ADC” and press key “OK” to begin adjustment automatically until a prompt “success” for adjustment completion is displayed.

ADC correction of RGB channel
a) Switch to RGB channel (D-SUB channel);
b) Press key “SOURCE”, then press number keys “2
 5 8 0” to enter into initial factory menu;
c) Move cursor to item “ADC Calibrate” and press key “OK” to enter into interior factory menu;
d) Input RGB signal (VG-848 Timing:856(1024×768/60 Hz)
Pattern:920 8 step Gray), move cursor to item “MODE press keys “” and “” to select item “RGB”, then move cursor to item “AUTO ADC” and press key “OK” to begin adjustment automatically until a prompt “success” for adjustment completion is displayed.
White balance adjustment
Unless specified by customer, default COOL colour temperature is 12000K, chromatically coordinates is
(272  278default Standard colour temperature is 9300K, chromatically
coordinates are
 (285  293default Warm colour temperature is 6500K, chromatically coordinates is (323  329 )
White balance adjustment processes
The set should be working above 30 minutes before white balance adjustment for it would be in a stabler state. Use white balance apparatus CA-210 and switch to its LCD channel.(19” for example)
a) Switch to HDMI channel

b) Press key “SOURCE”, then press number keys “2  5  8  0” in turn to enter into initial factory menu;
c) Move to item “W/B ADJUST” and press key “OK” to enter into interior factory menu;
d) Input HDMI signal
( VG-848 Timing: 856(1024×768/60 Hz) Pattern:921 16 step Gray , move cursor to item “MODE”, press keys “” and “” to select item “HDMI”, then move cursor to item “TEMPERATURE”, press keys “” and “” to select item “Standard
e) Fix item “G GAIN”, adjust item “R GAIN, B GAIN” to set chromatically coordinates of the 13th step is (285  293)
f) Fix item “G OFFSET”, adjust item “R OFFSETB OFFSET” to set chromatically coordinates of the 4th step is (285  293).
g) During adjustment , make sure that colour temperature of bright step is (X=285±10,Y=293±15) and colour temperature of dark step is (X=285±10,Y=293±25);
h) Then move cursor to item “COPY ALL” to copy white balance data to the other channels;
i) Check if colour temperature of COOL and WARM meet requirements as below:
COOL: allowable error of bright step is (X±5, Y±15), allowable error of dark step is (X±8,Y±30);
WARM
: allowable error of bright and dark step are both (X±10,Y±10);
otherwise adjust items “R_GAIN /B_GAIN/R_OFF/B_OFF” to meet requirements and then save data;
j) Check if the white balance of the other channels meet the requirements, if not, adjust the data and save separately k) Check if the picture of every channel is normal after adjustment;
l) Adjustment rules for reference
adjust B gun: adjust B gun value downwards , then coordinates of X,Y will rise;
adjust B gun value upwards , then coordinates of X,Y will descent;
adjust R gun will effect the coordinate of X and the value of Lv a little:
adjust R gun value upwards , then coordinate of X will rise;
adjust R gun value downwards , then coordinate of X will descent;
adjust G gun will effect the coordinate of Y and the value of Lv a lot:
adjust G gun value upwards , then coordinate of Y will rise;
adjust G gun value downwards , then coordinate of Y will descent;
Performance check
TV functions
Connect RF port to central signal source, first enter into menu Channel, then search programs automatically, check if there is any omitted program of ATVDTV, check if the output of speakers is normal, check if the picture is normal.
Composite AV or Y/C ports
Input AV signal or Y/C separate S-Video signal, check if the picture and the sound are normal under the circumstances of power-on, switching channel, switching signal format, etc.)
Component port (Y, Pb, Pr)
Input Component signal from signal generator VG-848 with the formats as Table  respectively, check if the display and the sound are normal under the circumstances of power-on/off, switching channel, switching signal format, etc.
User menu setup before leaving factory
Enter into page “LOCK” of user menu and input the initial password
(0 0 0 0) , select sub-menu “Restore Factory Default” then press “OK“ to preset items before leaving factory as below:
a) Clear out all programs information;
b) Clear out information of block program and favourite channels;
c) Default setup of user analogue data;
d) Set Menu Language as Chinese;
e) Set Power on MODE as Standby.
Factory software burning
Note 1: Write-protect setup method
Enter into interface of burning program ALL-100, select item “Config”, press item “config Setting”, set item “Protect” as “All Protect”. Be sure to select item “Config” before burning software, and write-protect must be re-set after burning program ALL-100 startup every time.
Note 2:
Burning and upgrading software method with burning tool ISP
1 Main board upgrading: connect 4-core line of burning tool ISP to Debug port location No. XM04 for below 26” and No. X505 for 26” and above) the main board;
Unit upgrading: connect both VGA ports between burning tool ISP and main board, then enter into factory menu and set item “ISP Mode” as “ON”;
2
Use on-line burning tool of Mstar, enter into menu “Device”, select item “WP Pin pull to high during ISP” as Fig  to make sure hardware write-protect of Flash is canceled and the erasing process will be normal;
3) Select menu “Connect”, a dialog “Device Type is MX25L12805D” will be displayed as Fig to show succeeding in connecting. If failing to connecting, select the first menu “Device” and manual select item “MX25L1280D”, then press key “Connect
4) Press key “Read select burning file (for example MERGE.bin) as Fig.
5) Select menu “Auto”, then select items “All chip”, “program” and other switches as Fig.
6) Press key “Run” as Fig to begin burning software, there are two steps for the process: Erase and Program, normal burning processes are as follows:
the first course “Erasing…” will be lasting for a moment, otherwise skipping over means unsuccessful erasing; please confirm process
( 2and then burn software again; the following course “Programming…” will be done until a prompt “Pass” is displayed.
7) A prompt “Pass” will be displayed beside the key “Run” for successful burning as Fig.
8) Need not exit from ISP burning interface and only repeat the process 3 and 5 to go on burning software for other sets.
Note 3: On-line burning and upgrading method from a USB port
1
 Be sure to format a USB disk as FAT32;
2
 Copy program file to the USB disk with the name “AP.bin”;
3
  Power on, press key “SOURCE” and number keys “2, 5, 8, 0” in turn to enter into initial factory menu;
4
 Enter into factory menu item “software upgrade”, select “confirm” to search AP.bin stored in USB disk automatically to upgrade the software; upgrade progress is below:
A
Reading USB disk,a prompt “ Searching USB” will be displayed and an USB disk indicator light twinkling ;
B
Burning Flash, prompts “Updating! Please don’t power off!!!” and “upgrading schedule” will be displayed at the same time, after the burning process completed the set will re-start automatically.
Start up the set again, enter into factory menu to confirm software version and time parameters; then execute “RESET ALL” to complete the whole burning process.
6
 Method of burning from USB could not be sure to be suitable for all kinds of USB disks, so try other USB disks if necessary.
SMPS Schematic
Working principle of the unit
1. PAL/SECAM signal flow
PAL/SECAM signal from antenna is inputted into TUNER FQD1116 which is an analog-digital-integrative model, the RF signal is demodulated by the TUNER, then CVBS signal and audio difference IF signal SIF are outputted. TUNER FQD1116 is controlled by main chip MSD209 through I2C bus.
TV CVBS signal is inputted into main chip MSD209 directly to be processed by modules “VIDEO DECODER, DEINTERLACE , VIDEO PROCESS and SCALER”, then LVDS signal is outputted to drive LCD panel.
SIF audio signal is inputted into main chip MSD209 directly and processed by modules of demodulation, pre-amplification, acoustic effect processing and volume control, then the audio signal are inputted into earphone amplifiers BH3547F to be amplified and then be divided to two signals, one is outputted to earphone jack, the other is inputted into D class audio power amplifier R2A15112FP to be amplified and then be outputted to speakers.
2. DTMB signal flow
DTMB signal from antenna is inputted into TUNER FQD1116 to be lower frequency convterted, then different IFsignal is outputted to demodulating chip LGS-8G42 to be demodulated and then be inputted into main chip MSD209 with format of standard serial or parallel transport stream for de-multiplying and decoding.
Video route: de-multiplex digital video signal is decoded and vidio processed by main chip MSD209 and then output LVDS signal to drive the panel.
Audio route: de-multiplex digital audio signal is decoded and audio processed by MSD209, then output dual-track (stereo) analog audio signal. via MSD209 pre-amplifying, sound processing and volumn control, the signal is sent into earphone amplifier BH3547 to be amplified, then output two ways ;
one way is sent to earphone jack directly, the other is inputted into class-D audio power amplifier R2A15112FP to be amplified and then outputted to speakers.
3. AV input signal flow
AV video signal is inputted into main chip MSD209 directly and processed by modules of “VIDEO DECODER, DEINTERLACE, VIDEO PROCESS and SCALER”, then LVDS signal is outputted to drive LCD panel.
AV audio signal is processed by circuits of “voltage divided, impedance matching and alternating-current coupling”, then inputted into main chip MSD209 directly for acoustic process and volume control, then inputted into earphone amplifier BH3547F to be amplified, now the audio signal is divided into two ways, one is outputted to earphone jack directly, the other is inputted into class-D audio power amplifier R2A15112FP to be amplified and then outputted to speakers.
4. D-SUB/YPbPr signal flow
D-SUB, YPbPr video signal inputted into main chip MSD209 to be processed by modules of “A/D transform, video decode, deinterlace, video process and scaler”, then LVDS signal is outputted to drive LCD panel.
D-SUB, YPbPr audio signal is processed by circuits of “voltage divided, impedance matching and alternating-current coupling”, then inputted into main chip MSD209 directly for acoustic process and volume control, afterwards the audio signal is inputted into earphone amplifier BH3547F directly to be amplified, now the audio signal is divided into two ways, one is outputted to earphone jack directly, the other is inputted into class-D audio power amplifier R2A15112FP to be amplified and then outputted to speakers.
5. HDMI signal flow
HDMI video signal inputted into main chip MSD209 to be processed by modules of “video decode, video process and scaler”, then LVDS signal is outputted to drive LCD panel.
HDMI audio signal is inputted into main chip MSD209 directly for sound process, pre-amplify, acoustic process and volume control, then the audio signal is inputted into earphone amplifier BH3547F directly to be amplified, now the audio signal is divided into two ways, one is outputted to earphone jack directly, the other is inputted into class-D audio power amplifier R2A15112FP to be amplified and then outputted to speakers.
6. AV output signal flow
The present video signal is outputted after processed by MSD209 modules of decoding circuit and peripheral video amplifying circuit. The present audio signal is processed by MSD209 modules of pre-amplification, acoustic effect processing and volume control, then sent to operational amplifier amplify and output.
7. SPDIF signal flow
The present audio signal is outputted after processed by MSD209 modules of acoustic effect processing, volume control and digital sound decode.