Saturday, October 27, 2012

SONY - KDS 50A2000_50A2010_55A2000_60A2000_60A2010_Self Diagnosis _ Disassemble Process



DIAGNOSIS ITEM AND PREDICTION OF MALFUNCTION LOCATION.


  • When a malfunction occurs, the Power Indicator only blinks for one of the following diagnosis items.  In case of two or more malfunctions, the item which first occurred blinks.  If the malfunction occurred simultaneously, the item with lower blink count blinks first.
  • The screen displays the result regarding all the diagnosis items listed below.  The display "0" means that no malfunction occurred.
Diagnosis item
Number of LED blinks
Probable Cause Location

Defected Symptoms

Temp.over
2
The periphery of lamp heats abnormally.

No picture /No sound.
Lamp cover
3
Lamp cover is not attached securely.
No picture / No sound.

Fan error
4
  • Fan 1, 3, 4 Power is not supplied.
  • Fan connector is not attached securely.





No picture / No sound.

Lamp driver
5
Lamp driver is faulty
No picture / No sound.

Power error
6
D5V is not supplied.
No picture / No sound.

Audio protection.
7
Speaker line shorted.
No picture / No sound
Popwer Over Voltage Protection [OVP]
8

7V is over voltage.

No picture /No sound.
Device error
9
Temperature sensors, Bus decoder Ics,{IC2000, 3150, 3200, 8804}

No picture.
Lamp error
LAMP-LED flashes.
Lamp for the light source burned out.
No picture / No sound.

DISASSEMBLY PROCEDURE

  • Pull the claws to remove the lamp cover.
  • Remove 7 screws to open back cover.

Chassis Block

  • Connectors




ATSC SHIELD
  • Remove screws [marked in red] and connector ]marked green].
  • Remove four screws, one connector & one F-cable.
  • Disconnect 2 connectors.
  • Remove 4 screws
  • Remove 4 screws.
  • Be careful about the connector connected between QM board and A1 board.

MAIN SHIELD REMOVAL
  • Remove 9 screws and 7 connectors to remove the main shield.
  • A1, B1 S1 Board
LAMP FAN UNIT





POWER BLOCK


SCIROCCO FAN


UNIT COVER ASSEMBLY


OPTIC BLOCK ASS'Y




SCREEN FRAME BLOCK ASS'Y


FRONT TERMINAL BRACKET
  • Remove 7 claws of front terminal bracket inserting the pin 5 to 10mm to the 7 square holes on the edge of front terminal bracket.  At this time, pay attention not to scratch the front terminal bracket.


MIRROR COVER BLOCK


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