Monday, January 20, 2020

Sony Trinitron KV-SP29M53K - Service mode, Service adjustments, full Schematic, Disassemble procedure, self diagnosis function details


Sony Trinitron KV-SP29M53K- RM-GA002, KV-SP29M83K- RM-GA002, KV-SP29N63K- RM-GA002 – Service mode, Service adjustments, full Schematic, Disassemble procedure

Self-diagnostic function.
If an error occurs, the STANDBY Indicator will automatically begin to flash.
The number of times the STANDBY Indicator flashes translates to a probable source of the problem.If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Result for all of the following diagnostic items are displayed on screen. No error has occured if the screen displays a “0”.

HANDLING SELF DIAGNOSTIC SCREEN DISPLAY
OCP - +B overcurrent - Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board). 
 If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to standby.
V-Protect - Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001 (A board).
IK (AKB) - If the RGB levels do not balance for 15 sec after the power is turned on, this error will be detected by IC001 (A board). 
TV will stay on, but there will be 5 times LED blinking.
Power supply NG (+5V) for video processor - Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to improper power supply to IC001. TV cuts off high voltage power of anode CRT. 
No picture will be detected. eg: IC602, IC604 go faulty.
Disassembly procedure
Entering service mode and adjustments.
ADJUSTMENT WITH COMMANDER.
Service adjustments to this model can be performed using the supplied remote commander RM-GA002.
ENTERING SERVICE MODE
METHOD OF CANCELLATION FROM SERVICE MODE
Set the standby condition (Press [POWER] button on the commander), then press [POWER] button again, hereupon it becomes TV mode.
METHOD OF WRITE INTO MEMORY.
Set to Service Mode.
2. Press 1 (UP) and 4 (DOWN), to select the adjustment item.
3. Change item by pressing 3 & 6.
4. Press [MUTING] button to indicate WRITE on the screen.
5. Press (-) button to write into memory.
MEMORY WRITE CONFIRMATION METHOD.
1. After adjustment, pull out the plug from AC outlet, and then plug into AC outlet again.
2. Turn the power switch ON and set to Service Mode.
3. Call the adjusted items again to confirm adjustments were made.
Other functions via remote control.
ADJUSTMENT METHOD.
Item Number 000 HPOS (Horizontal Position).
This explanation uses H POSITION as an example.
1. Select "000 HPOS" with the 1 and 4 buttons, or 2 and 5.
2. Raise/lower the data with the 3 and 6 buttons.
3. Select the optimum state. (The standard is IF for PAL reception.)
4. Write with the [MUTING] button. (The display changes to WRITE.)
5. Execute the writing with the - button. (The WRITE display will be changed to red color while executing, and back to SERVICE.)
Use the same method for all Items. 
Use 1 and 4 to select the adjustment item, use 3 and 6 to adjust, write with [MUTING], then execute the write with (-)
In [WRITE], the data for all items are written into memory together.
2. For adjustment items that have different standard data between 50Hz or 60Hz, be sure to use the respective input signal after adjustment.
PICTURE QUALITY ADJUSTMENT. 
1. Set TV to Video mode.
2. Set Picture mode to “CUSTOM”.
3. Input PAL 100% Color Bar to TV set (OTHER model) and NTSC 75% Color Bar (NTSC model).
4. Set the following condition:
Picture 100%, Color 0%, Brightness 50%.
5. Connect an oscilloscope to pin 4 (R output) of CN004.
6. Go to service mode and set PICT 003 “PWL” to 00h and WHBL 017 “BLBG” to 01h and PICT 002 “SOC” to 03.
7. Select SADJ 000 “PMAX” with 1 and 4 button of the commander then adjust VR with spec with 3 and 6 button until reach the spec below:
8. Then copy the adjusted PMAX data to TV mode.
9. Select Wide mode to “ON” in TV and Video mode and write “PMAX” data -6 steps (for models with V-Compression features only).
10. Press [MUTING] t - to write the data.
11. Set “PWL” and “BLBG” back to initial data.
(“PWL” : 01h “SOC” : 00 and “BLBG” : 00h).
12. Finally press [MUTING] ( - ) to write the data.
SUB COLOR ADJUSTMENT
1. Set TV to Video mode.
2. Set Picture mode to “CUSTOM”.
3. Input PAL 100% Color Bar to TV.
4. Set the following condition:
Picture 100%, Color 50%, Brightness 50%, Hue 50% and Sharpness 50%.
5. Set PICT 006 “WTS” to 00h.
6. Connect an oscilloscope to pin 2 (B output) of CN004 A Board.
7. Select SADJ 004 “SCOL” with 1 and 4 button of the commander then adjust with 3 and 6 so that VB2=VB3=VB4 (for PAL) then write in the data as below:
(Add 11 steps to “SCOL” (PAL) – 25"
Add 11 steps to “SCOL” (PAL) – 29"
Add 6 steps to “SCOL” (PAL) – 34")
8. Copy “SCOL” 50(PAL) video data to “SCOL” 50 (SECAM) video.
9. Then copy “SCOL” 50(PAL) video data and “SCOL” 50(SECAM) video data to “SCOL” 50(PAL) and “SCOL” 50(SECAM) TV table.
10. For NTSC model input NTSC 75% Color Bar to TV and repeat step no. 4 to 6.
11. Select SADJ 004 “SCOL” with 1 and 4 button of the commander then adjust using 3 and 6 so that VB1=VB4 then write in the data.
12. Copy “SCOL” 60(NTSC) video data to “SCOL” 60(NTSC) TV .
13. Finally copy “SCOL” 50(PAL) and “SCOL” 60(NTSC) data to “SCOL” 50(PAL) and 60(NTSC) in DVD mode.
14. Then press [MUTING] t - to write the data.
15. Set PICT 006 “WTS” back to original data.
SUB HUE ADJUSTMENT.
Set TV to Video mode.
2. Input NTSC 3.58 Color Bar to TV set.
3. Set the following condition:
Picture 100%, Color 50%, Brightness 50%, Hue 50%, Sharpness 50%.
4. Connect oscilloscope to pin 2 (B output) of CN004.
5. Set to service mode and select YC 013 "TINT" with 1 and 4 button then adjust to VB1=VB2=VB3=VB4 using 3 and 6 button.
6. Press [MUTING] ( - ) to write the data.
7. Select TV channel with NTSC 3.58 and perform step 3 to 6.
8. For single system model with NTSC 4.43, select TV channel with NTSC 4.43 and perform step 3 to 6.
9. Once adjustment is completed in Video mode, carry out adjustment in DVD mode. Input NTSC 3.58 Color Bar.
10. Connect oscilloscope to pin 2 (B output) of CN004.
11. Set to service mode and adjust service item YC 013 “TINT” with 1 and 4 button until VB1=VB2=VB3=VB4.
12. Press [MUTING] (-) to write the data.
(The highest level of VB1, VB2, VB3 and VB4 should be aligned at the same line.  The ideal difference between VB2 and VB3 is within + 80mV.)
SUB BRIGHT ADJUSTMENT.
1. Set TV to RF mode.
2. Input PAL monoscope to RF mode (OTHER model) and NTSC monoscope (NTSC model).
3. Set Brightness to 50% and Picture to “MINIMUM” in "CUSTOM" mode.
4. Select WHBL 010 “SBRT” with 1 and 4 button and adjust its data using 3 and 6 button so that the Cut Off level and slightly glimmer is as the specification below:
5. Write into the memory by pressing [MUTING]  (-)
6. Copy the adjusted data WHBL 010 “SBRT” to Video mode.
7. Once adjustment is completed in RF and Video mode, carry out adjustment in DVD mode. Repeat step 2 to 3.Select WHBL 010 “SBRT” and adjust its data.
GEOMETRY ADJUSTMENT
H-TRAPEZOID ADJUSTMENT.
1. Receive cross hatch/dot signal.
2. Adjust RV1800 on C Board to make H-Trapezoid distortion best/to obtain the center illustration shown in Table.
NORMAL MODE 50Hz / 60Hz
1. Input PAL Special Color Bar (SPCB) or PAL Monoscope (OTHER model) and Video mode or NTSC Monoscope (NTSC model) signal using a pattern generator.
2. Set Wide Mode to “OFF”.
3. Select Category items listed in Table 1.
4. Raise and Lower the data value using 3 and 6 button to obtain the center illustration.
5. Press [MUTING] (-)to save the data into the memory.
6. For Korea models, copy adjusted 60Hz to 50Hz. Add 6 steps to 50Hz “HPOS” and 3 steps to 50Hz “HSIZ” and save the data.
WIDE MODE 50Hz / 60Hz (V Compression Adjustment)
1. Input PAL Special Color Bar (SPCB) (OTHER model) or Monoscope NTSC (NTSC model) signal using a pattern generator.
2. Set Wide Mode to “ON”.
3. Copy NORMAL MODE 50Hz/60Hz adjusted data for the following items:-
GEOM: 011 VSIZ, 010 VSLP, 012 SCOR and 003 VLIN
4. Select Category items listed in Table 1 except GEOM:
003 VLIN, 010 VSLP, 011 VSIZ, and 012 SCOR and
adjust the data to obtain the center illustration.
5. Press [MUTING]  (-)to save the data into the memory.
6. For Korea models, copy adjusted 60Hz to 50Hz. Add 6 steps to 50Hz “HPOS” and save the data.
                    Schematic full

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