Tuesday, July 16, 2019

LED32d2200 Changhong LED TV HLT57EJ Chassis service mode, software update, power board schematic


Changhong LED color TV – how to enter the service mode, how to upgrade the software, SMPS circuit diagram – Chassis 920B, Model: HLT57EJ - PCB version JUC7.820.00117550-1
The high-voltage of the LED screen is generated by the power supply board, without attention to exposure to the high voltage, one may meet a serious electricity shock.
HDMI and YPbPr support to 1080P:
The recommended resolving ratio of PC is 1280X768.
Recommended operating power conditions
(The Main Chip cancel 1.8V Supply Voltages because of DDR3 supplied by 1.5V )
Terminals
Main IC HLT57EJ functions
Power supply and interface
Software upgrade- UART Upgrade
UART upgrade is very slow, about 15 minutes.
If main board is not dead, do not use UART upgrade.
Upgrade tool.
Connection reference and upgrade steps
Make sure the main board has not powered.  The main board should be in power down condition.
Open UART upgrade software tool: uart2spl_tool in PC.
Select correct common port.
Power ON the main board.
Select Restore page.
Click ‘Load’ button of CodeBin, to load the upgrade bin file.
Click ‘restore’.
Click ‘Enter’ to start the upgrading.
The processing bar at the bottom will show up.
First time is erasing the FLASH chip.
Second time is Programming.
Wait programming to finish.
When ‘Restore success’ window shows, press ‘Enter’ to exit the window.
Power Down the main board, and then Power up. That’s all.
USB Upgrade
Copy the bin file to upgrade to USP key root folder.
Make sure the main board is power OFF.
Put USB key to main board USB terminal [USB key has the upgrade bin file]
Power ON the main board, the LED on IR receiver should blink slowly.
Wait till the LED on IR receiver blinks quickly, which means upgrade is finished.
Disconnect the power supply. That’s all.
Because of initial time of some USB keys are longer, main board cannot detect the USB key when power supply.  If so, upgrade the main board in Factory Menu.
LED indication blinks, while upgrade.
When upgrading, LED will blink slowly every 1 second.
After successful upgrade, LED will blink quickly ever ¼ second.
If upgrade fails, red LED lights long time and green LED short time in cycle.
Upgrading procedure in Factory Menu.
Power ON the set.
Put the USB key to main board USB terminal.
Press remote control keys: SOURCE > 3 1 3 8 to enter the factory menu [service Mode]
Select the Upgrade > USB Upgrade > USB Upgrade Start.
The system auto loads the upgrade bin file, and start upgrading.  The processing bar will be shown and the LED on IR receiver will blink.
After the upgrade finish window show, Power down the TV; and Power ON again.
Thinking of don’t boot
The power is not connected.
Common problems and high voltage, high current wearing parts list.
Power board [SMPS] schematic
How to enter the [Factory Mode [Service Mode]
Switch on TV set, and make it works normally
Press the SOURCE key on the remote control.
Press number keys 3 1 3 8 on remote control to enter password. Finish entering the factory mode.
To quit the factory mode, press the EXIT key to exit source.
Set Reset all will clear the memory data, so do not set it unless it is needed; other setting items do not need setting.
Factory Menu settings
Setting method of factory menu
1. Choose setting item
Operators can choose setting item orderly with up 
and dn key, font having background display represents the item has been chosen. Press Right  key to enter sub directory. Use up and dn keys on remote control to make up or down option, and use right and left keys to set.
2. All the menu functions are opened in factory mode, item checking and effect testing can be done by using menu if it is needed.
3. Switching TV signal in factory mode can be done by directly pressing the number key. Press MENU key to back to the parent of working directory, press EXIT key to quit factory mode.
Electro help - Service Modes, Circuit Diagrams, Firmware Update procedure, Disassemble procedure, Universal remote control set-up codes, Troubleshooting and more....

Thursday, July 11, 2019

How to troubleshoot LG 32 INCH LCD TV power board EAY64548901


2018 UHD 720p LG LCD TV 32LK610BPUA POWER SUPPLY TESTING: Using a Simple 3V Jig or Smart TV Test Jig and Multi-Gender Board
32LK610BPUA SMPS (Power Supply) testing
The Smart Test Jig and Multi-Gender Board “Can” be used in this model for testing. Use Port P16. 13.2V Line does not have to be loaded in this case, Jig Switch set to 24V / LCD Power.
P801 To Panel Back-light Power pin 7.
P801 Pin 1 goes to Back-light Driver Q801 (Back of SMPS).
LED- (95.8V) 50%
LED+ (118.5V) 50%
AC 1st applied 168V (30sec) then fall to 76V During Stand-By LED+ will fluctuate 76V
Main Board Disconnected: 69V
Back-light Setting Dim 0% to Bright 100% Pins 2-6 are not connection.
Direct Lit Back-lights (8 LEDs on 1 Array Strip)
SMPS TEST: Forcing SMPS On.
This test requires simple 3V jig.
See below or Multi-Gender Board, use Port P16 (12pin),
Using 3V Simple Jig: Remove AC Power.
Disconnect P2300 on Main Board.
Test 1: Using a 3V jig, Jump 3V to pin 1 (PWR_ON).
Apply AC Power. (No Backlights in Test 1) (Pins 4-8) rises to 13.13V. Back-light Power LED+ 114.8V. LED- 95.6V. PDIM will be 3.42V.
Remove AC Power.
Test 2: Using a 3V jig, Jump 3V to pin 11 (DRV_ON).
Place a 12V Light Bulb on 13.2V to Gnd.
Apply AC Power. All Voltages should be produced.
(13.2V) 12.95V to Main and “LED+” 119.2V to the Back-lights), “LED-“ 94.3V.
This will also force the Backlights to come on. PDIM will be 3.77V.
Power Supply (SMPS) Board (EAY64548901)
P201 still inserted. P2300 removed.
Use P2300 side to insert needles from the Jig.
Note: STBY 7.83V (Pins 4-8)
Must be present when AC is applied before beginning test which indicates Standby voltage is OK.]
Special Note: The 13.2V Line “Must” be loaded using a 12V light Bulb when using the 3V Simple Jig).
3V SIMPLE JIG: Made from 2 (AA) batteries.
Jump + to – on one side.
On the other side, solder two red wires (needle tipped) to the + and one black wire (needle tipped) to the – side.  For Ground you can use Panel Back.
Voltages below for Back-light Power (LED+) are with Main disconnected and using Simple 3V Jig to supply turn-on commands on-at-a-time.
(Special Note: 13.2V Line “Must” be loaded using a 12V light Bulb when using the 3V Simple Jig).
(1) PWR-On Pin 1: Turns on 13.2V to the Main. No back-lights at this time. Back-light Power is 114.6V.
(2) MS (DRV_On) Pin 11: Turns on the Back-lights.
Back-light power goes to 119.3V.
Voltages given below for PDIM are with Main connected and receiving normal Digital Antenna Signal.
(3) PDIM Pin 12: Will vary according to incoming video IRE level and OSD Back-light setting Output from the Video Processor. And the Back-light settings in the Customer’s Menu 0% TO 100%. It is then routed out P1001 to P201 and sent to the LED Driver IC on the Back of the SMPS.
The Range is: Dim 0.17V ~ Bright 3.28V. (1.76V at 50%) PDIM is actually a 3.44V p/p pulse (PWM Control).
SMPS P/N: EAY64548901 components layout
Using Multi-Gender Board and Smart TV Test Jig
Power Supply Board Test 1 (Using 3V Simple Jig)
Note: The numbers in Fig 1 refer to the “Main” board connector (from the SMPS) that has been unplugged. Use this end for easy insertion of needles.
Count the Pins from the SMPS side.
AC “Must Not” be applied at any time while adding jumpers or while unplugging connectors, damage to the circuit Board may occur.
I) When AC is applied, the SMPS “MUST” be producing STBY 7.8V on pins 4-8, of P201. Note (If Main board is connected): When AC 1st applied, Back-light Power is 168V for 30sec. Then falls to 76V. (Main Disconnected: Back-light Power is 69V.
If STBY 7.80V is missing, STBY voltage may be loaded down by the Main Board or the Joy Stick/IR Board. Remove connector P2300 on Main board from SMPS.
If STBY is still missing, SMPS is defective but make sure AC is arriving at the connector SK100.
II) With P2300 on the Main Board unplugged, it will make insertion of the Needle tips easier. Use P2300 (Main Board side) to insert connections during these tests. Pin numbers will be given from P201 side.
TEST 1: TESTING THE POWER SUPPLY TURN-ON CIRCUIT. (See Fig)
No Back-lights during this test.
(1) Using two AA 1.5V batteries hooked in series (3V supply) jump the negative lead to ground (pin 3) [Main pin 9] and the positive lead to PWR-ON (pin 1)
[Main pin 11] as shown in example (A) in Fig.
Apply AC, this will turn on the SMPS. No Relay click will be heard.
Check that the 13.2V supplies that go to the Main board have turned on;
To Main Board Power:
• 13.2V: (P201 “13.12V” pins 4-8)
• Back-light Power will read 114.6V (No Back-lights)
(2) Remove AC Power (Leave Battery connected in this configuration).
Pin Numbers on Main are the same as pins on SMPS.
WARNING: Do not to let the leads touch positive (+) to negative (–) at any time as this will cause battery to overheat creating a fire hazard.
Power Supply Board Test 2
Continue if the 1st test was OK. Leave original jumper (A) in place. AC Power is removed at this time.
TEST 2: Back-light Section (Using P2300 side)
(3) (B) Jump the 3V to Pin 11 MS (DRV_ON). (See Fig )
Simulating a Power On and Back-light On command.
(4) (C) Add a 12V Light Bulb to the 13.2V Line and Ground.
(5) Apply AC Power.
Back-lights Normal: Back-light Power 119.3V
a) If normal, the back-lights will be on.
SMPS OK, Back-light Section OK. Back-light power P801 pin 7 (119.3V). Back-light Ground Return Pin 1: (94.3V)
Back-lights Abnormal:
a) Recheck all connections.
b) Confirm the PWR_ON and DRV_ON lines are pulling up to at least 3V.
c) Confirm Light Bulb isn’t open and connected to 13.2V line.
d) Check the connections to the Panel’s Back-lights.
If the DRV_On command is pulling up to 3V and the 142.8 is being Generated at P801, suspect a Panel’s Back-light Section problem.
Note: (Using Simple Jig), If P801 is disconnected (Back-lights Open), the back-light power will come on at 115.3V, and stay there.
(Main Connected), If P801 is disconnected (Back-lights Open), the back-light power will come on at 173V, and stay there.
Warning: Back-light Power is Slow to bleed down.
If test is successful, remove AC Power, Remove all Jumpers.
Reconnect P2300 on the Main and confirm PWR_ON and DRV_ON lines.
WARNING: Do not to let the leads touch positive (+) to negative (–) at any time as this will cause battery to overheat creating a fire hazard.
Pin Numbers on Main are the same as pins on SMPS.
Power Supply Board Voltage Reading during Test Modes
Note: With the Main board disconnected from the SMPS:
The Back-light Power is 69V.
(13.2V) is 7.83V in STBY (Main Disconnected).
Test 1 = PWR_ON only
Test 2 = PWR_ON and DRV_ON (13.2V Loaded with 12V Bulb)
Failure to use Light Bulb, Back-lights will Blink On/Off.
During Test, Main board is disconnected
BL = Back-lights.
Connector Voltage and Diode Check
P201 "SMPS Board" to "MAIN Board" P2300
PWR-On Pin 1: Turns on 13.2V to the Main.
Back-light Power is 114.8V, No back-lights at this time.
(2) MS (DRV_On) Pin 11: Turns on the Back-lights. Backlight power goes to 119.3V.
(3) P-DIM Pin 12: Will vary according to incoming video IRE level and OSD Back-light setting Output from the Video Processor. And the Back-light settings in the Customer’s Menu 0% TO 100%. It is then routed out P2300 to P201 and sent to the LED Driver IC on the Back of the SMPS.
Note: During STBY, LED+ is 76V. With Main disconnected 69V.
When AC 1st applied, LED+ is 168V (30sec) then fall to 76V.


Monday, July 08, 2019

Panasonic Smart Viera LED LCD TVs, working principle, Troubleshooting, LED blinking codes details


Models TC-L47DT50, TC-L55DT50, TC-L42E50, TC-L47E50, TC-L55E50, TC-L42ET5, TC-L47ET5, TC-L55ET5, TC-L47WT50, TC-L55WT50
ET5, DT50 and WT50 Series-LCD HD/FHD TV 2012 LCD TV
A cell phone may be used to detect the TV’s Bluetooth transmission. The name “Panasonic Viera” is displayed on the cell phone when the 3D Bluetooth signal is discovered.
Not all iPhones and smartphones are capable of discovering the Panasonic Bluetooth signal. The self-check procedure on the left is most reliable.
To access the self-check screen, simultaneously hold down the Volume Down button of the TV and the OK button on the remote control for a few seconds.
The absence of the Bluetooth and WIFI module are indicated as follows:
Bluetooth = Error 01 in Red
WIFI = Long dash in red.
Do not use 3D bluetooth transmission in hospital or other medical facilities.
Radio waves from 3D bluetooth transmission may cause interference of medical equipment.
Do not use 3D bluetooth transmission nearby automatic control equipment, like an automatic door, a fire alarm apparatus, etc.
Radio waves from 3D bluetooth transmission may cause interference of automatic control equipment.
Keep 3D bluetooth transmission more than 22 cm (9 in.) away from the implant of cardiac pacemaker, or similar implantable medical equipment, at all times.
Radio waves from 3D bluetooth transmission may affect implantable cardiac pacemaker or similar equipment operations.
Viewing 3D images
1.A 3D Blu-ray disc, played on 3D capable Blu-ray player/recorder that is connected via HDMI cable.
2. 3D TV broadcast (program)
3. 3D Photo and 3D Movie taken by LUMIX/Camcorder.
4. 3D game played on 3D capable video game console, connected via HDMI cable.
Stand by/Start-up Operation (P/A board)
When the TV is plugged in, the power board outputs 5V for standby power. Upon receiving this voltage, the micro (IC8000) outputs the TV_SUB_ON command.
When the power supply receives the TV_SUB_ON signal, it outputs 2 different voltages:
 P15V to the A board on pins 1, 2, and 3 of connector P2.
 24V to the LED backlight power board on pins 7, 8, and 9 of connector P4. This voltage is not used at plug-in.
When the power-on button is pressed and the A board is ready to turn on the display, IC8000 of the A board outputs the Backlight-on command to LCD Module.
Start up operation _ Step 1
When the TV is plugged in, the rectifier circuit produces a DC voltage that travels through the PFC circuit directly to the power switches Q7301 and Q7302. A separate DC voltage, approx. 40V, produced by D7104 and D7105 serves as start-up voltage to pin 1 of the oscillator IC7301. When the voltage on pin 1 rises up to a predefined value, IC7301 starts to oscillate and output switching pulses to Q7301 and Q7302. As current flows through the winding of T7301, output voltages are generated by the transformer. One of these voltages, VCC, is used to power pin 10 of IC7301 .
When the power supply starts up, 6V is created by D7407/C7514. This voltage goes to IC7502 which is a 5V regulator. The start command for this regulator originates at pin 3 of IC7301.
This pin is internally grounded in normal state and the information is carried to the secondary side by PC7303. Finally there is around 2.4V on pin 3 of IC7502 to start its operation. Then 5V is output at pins 1 and 2 of the IC.
This voltage (STB5V) is provided to the A board via pin 5 of connector P2.
So when the TV is plugged in, STB5V is provided to A board without an external trigger signal.
Start up operation _ Step 2
The STB5V from pin 5 of connector P2 is applied to the Analog ASIC (IC5000) to supply power to the Main CPU/PEAKS LD4 (IC8000) on the A board. The Analog ASIC (IC5000) converts the STB5V to STB3.3V and STB1.2V. These 2 voltages energize and prepare the microprocessor (CPU) for program execution. The STB3.3V from the Analog ASIC (IC5000) is also applied to the remote control receiver and the power LED on the K board through pins 5 and 10 of connector A10.
Upon energizing, IC8000 automatically outputs the TV _SUB_ON command for approximately 12 seconds. This command triggers the output of the P15V source (not shown in the drawing) to the A board, but the red LED does not light.
The A board performs a self-check operation to determine its communication status. If a defect is encountered, the unit shuts down and possibly displays a blink code. If all is well, the unit goes to the standby mode.
When the power on command from the power switch, the remote control receiver or Viera Link is provided to IC8000 PEAKS LD4, the “TV_SUB_ON” command (2.4V) is output. The “command is provided to the power supply board via pin 7 of connector P2.
Start up operation _ Step 3
When the power board receives the TV_SUB_ON signal from IC8000 via pin 7 of connector P2, it outputs 2 different voltages:
1.P15V to the A board on pins 1, 2, and 3 of connector P2.
2.24V to the LED backlight power board on pins 7, 8, and 9 of connector P4.
This command is carried to the primary side of the power supply by PC7302. This voltage turns on the transistor Q7303 to provide a reference voltage from pin 6 to pin 5 of IC7301.  Therefore the operation of IC7301 changes the switching frequency from standby state to increase the output voltages.
The TV_SUB_ON command also turns on Q7202 to provide power and turn on the PFC circuit. As a result, the PFC starts to operate and the output voltages from the transformer T7301 start to rise until the moment IC7401 starts to operate. This IC monitors the 16V output on the secondary side of the power supply. The output of IC7401 is provided to pin 4 of IC7301 by PC7301. IC7301 adjust the switching frequency by this feedback signal. The circuit is designed to maintain a stable DC output of the power supply.
The TV_SUB_ON signal also switches on the transistors Q7402 and Q7403 to output the P15V and 24V output voltages to other boards.
The 24V is provided to the LCD Module ( LED Backlight Power Supply).
The P15V is provided to the A board.
Start up operation _ A board (SUB voltages)
The P15V from the P board enters the A board via pins 1, 3 and 5 of connector A02. It is applied to the Analog ASIC IC5000 and other ICs (Voltage regulators) to generate the SUB-Voltages used for signal processing operation.
The SUB1.1V, 1.5V, 1.8V, 3.3V, 5V, HDMI3.3V and USB5V are created.
Each voltage regulator is activated by a DCDCEN command created from the P15V source.
So the presence of the P15V source on the A board causes each of the SUB-voltage regulator ICs to output a DC voltage.
Start up operation _ A board (OVP circuit)
The Sub voltages are monitored for over-voltage condition. If any of these voltages increases above a predetermined level, the OVP circuit will be triggered by getting pin 7 of IC5000 to go high.
When pin 7 goes high, the TV_SUB_ON voltage connected to pin 8 is grounded. This disables the circuit that generates the P15V and 24V on the power supply.
If any abnormality occurs with P15V, the DCDCEN circuit inside IC5000 provides a DC output to turn on the switch at pin 11. This in turn disables the output of the SUB-Voltage regulator ICs (IC5400, IC5420, IC5440, IC8100 and IC8101).
When an over voltage condition is detected at plug-in the TV becomes completely disabled and the power
LED remains off.
When an over voltage condition is detected at power-on the TV becomes completely disabled and the power
LED remains on.
Start up operation _ A board (PNL,FRC voltage)
The P15V is also used to generate the PNL-Voltage and FRC-Voltages on the A board. IC5000 outputs the Panel VCC On2 signal. IC5300 uses this command to generate the PNL12V.
The PNL12V is provided to the T-con circuit of the LCD Module and ICs (Voltage regulator) to produce FRC-Voltages.
After that, IC8000 outputs the BL_ON command to the LCD Module through the P board. The BL_ON command turns on the LED backlight power supply of the LCD Module. If the backlight power circuit does not work normally, the BL_SOS signal communicates this information to IC8000. At that time, IC8000 stops outputting the TV_SUB_ON signal and blinks the red power LED 1 times.
TC-L47ET5 Connector Voltages)
Video Signal Processing
Video Process
The main function of the A board is to select and process one of the incoming video signals. IC8458 and IC4700 are switches that select USB and HDMI signals. The built-in WiFi module is connected using a USB type terminal.
Video input, Component Video Input, composite video output of the tuner and the other HDMI input are all connected to IC8000 for selection. The IC has interface circuits that converts each input signal into digital RGB . The data selected for viewing is then provided to the RGB process circuit within the same IC for processing.
The RGB Process section of the IC performs all picture control operations such as brightness, contrast, color, tint, etc. On Screen Display data such as channel numbers, Digital TV closed caption, and picture adjustments are mixed with the video data. After the process, LVDS (Low Voltage Differential Signaling) is output to IC9100. IC9100, the FRC (Frame Rate Converter) IC doubles or triples the frame rate to improve focus and eliminate blur.
The output signal is provided to the T-CON for display on the LCD screen.
TC-L47ET5 Upper LVDS Connector
A disconnected upper LVDS connector (TC02A) results in distorted video. The picture appears to be in the background with vertical white line in front.
When troubleshooting a distortion of this type, if the LVDS connector is in place, use the internal pattern generator to determine if the problem is in the A board or the T-CON. A normal T-CON generates pictures that are clean and smooth. Keep in mind, the T-Con is part of the panel. It cannot be replaced in the field.
Lower LVDS connector
When the lower LVDS connector (TC01A) is disconnected, The screen is dark blue with no video.
Use the internal pattern generator to determine if the problem is in the A board or the T-CON. A normal T-CON generates pictures that are clean and smooth. Keep in mind, the T-Con is part of the panel, it cannot be replaced in the field.
Panel Free Run Mode
When a picture problem is encountered, the internal test pattern generator may be used to determine whether the symptom is the result of a defective A board or panel.
The test pattern is displayed:
Panel Drive
1.The panel_VCC_ON command turns on the panel 12V regulator to power the T-CON circuit.
2. The PWM_ENB command turns on the PWM generator to produce the control signal for the LED backlight circuit.
3. The DISPEN command turns on the T-CON circuit to produce the column and row signals to drive the panel.
4. Since the T-CON determines the panel’s drive signals, the Bluetooth Left and Right signals are generated for transmission to the glasses.
5. The LVDS data is the video signal used by the T-CON to produce the column and row signals to drive the panel.
6. The IIC data is the communication line between the T-CON and the Main CPU. Data for the PWM signal is also provided through the IIC line.
7. The LED Driver Control signals, using customer’s OSD, CATS, or artificial intelligence, manipulate the backlight .
47WT50 & 47DT50 LED Backlight Control
The LED driver board receives 66Vdc and 16Vdc from the power supply via connector P4/LD4. The 16V source is used to bias the drive IC, IC9500. The 66V source is used bias the LED. The backlight On command from the same
connector starts the inverter drive signals.
The BL_SOS connection originates at IC8000, the system control IC located on the A board. IC8000 monitors the status of BL_SOS line to determine the state of the LED drive circuit. During normal operation, IC9500 pulls the BL_SOS line
low to inform IC8000 of the illumination of the LED. Should the drive circuit or an LED array inside the panel become defective, the BL_SOS line remains or goes high to inform IC8000 of the condition. The TV shuts down and the power
LED emits a one blink error code.  The LED drive circuit is responsible for delivering the current needed to illuminate the panel’s LEDs. A total of 16 FETs are manipulated on/off by grounding pulses generated within IC9500. To adjust the brightness, the pulses are modulated to control the on and off time of the FETs.
Unlike other models, a PWM_EN command is provided to the T-CON by the system control IC. The actual PWM signals are communicated via the IIC bus line of IC8000. The PWM signals are provided to the LED drive circuit via the
connector LD3.
The 66Vdc source and grounding pulses are delivered to the LEDs via the connectors LD1 and LD4.
When the TV is displaying 3D images, the 3D_ON command is output from IC8000 to change the 66Vdc source of the power supply to 84Vdc.
Note:
 Connector LD1 or LD2 disconnected = Brief (2 seconds) operation with video and sound , then shutdown with one blink of the power LED
Connector LD1 and LD2 disconnected = Brief operation with black screen and sound , then shutdown with one blink of the power LED
Connector LD4 Disconnected = Brief operation with black screen and sound , then shutdown with one blink of the power LED
Connector LD3 Disconnected = Brief operation with black screen and sound , then shutdown with one blink of the power LED.
47DT50 & 47WT50 LED Backlight Control
55WT50 & 55DT50 LED Backlight Control
The LED driver board receives 66Vdc and 16Vdc from the power supply via connector P4/LD4. The  16V source is used to bias the drive IC, IC9500. The 66V source is used bias the LED. The backlight On command from the same connector starts the inverter drive signals.
The BL_SOS connection originates at IC8000, the system control IC located on the A board. IC8000 monitors the status of BL_SOS line to determine the state of the LED drive circuit. During normal operation, IC9500 pulls the BL_SOS line low to inform IC8000 of the illumination of the LED. Should the drive circuit or an LED array inside the panel become defective, the BL_SOS line remains or goes high to inform IC8000 of the condition. The TV shuts down and the power LED emits a one blink error code.
The LED drive circuit is responsible for delivering the current needed to illuminate the panel’s LEDs. A total of 16 FETs (Not shown in the drawing) are manipulated on/off by grounding pulses generated within IC9500. To adjust the brightness, the pulses are modulated to control the on and off time of the FETs.
Unlike other models, a PWM_EN command is provided to the T-CON by the system control IC. The actual PWM signals are communicated via the IIC bus line of IC8000. The PWM signals are provided to the LED drive circuit via the connector LD3.
The 66Vdc source and grounding pulses are delivered to the LEDs via the connectors LD1 and LD4.
When the TV is displaying 3D images, the 3D_ON command is output from IC8000 to trigger the operation of IC9501 and IC9502. These two ICs are part of booster circuits that amplify the VLED source from the power supply to a higher level for 3D operation.
Disconnection of connectors yields the same results as the 47DT50 and 47WT50 models.
Troubleshooting 1 Blink of the Power LED (ET5 Series)
- Normal: BL_ON is high (3.3V) in Standby mode , BL_SOS is low (0V) (power On)
- Error : BL_ON is low (0V) in Standby mode , BL_SOS is high (3.3V) ) (power On)
BL_SOS is generated when a malfunction is detected by the backlight power board. A logic High is sent to IC8000 of the A board via pin 3 of connector P4, pin 10 of connector P2 and pin 4 of connector A02.
Troubleshooting 1 Blink of the Power LED (WT & DT Series)
- Normal: BL_ON is high (3.3V) in Standby mode , BL_SOS is low (0V) (power On)
- Error : BL_ON is low (0V) in Standby mode , BL_SOS is high (3.3V) ) (power On)
BL_SOS is generated when a malfunction is detected by the backlight power board (LD). A logic High is sent to IC8000 of the A board via pin 10 of connector LD4, pin 1 of connector P4, pin 10 of connector P2 and pin 4 of connector A02.
Power LED Blinking codes troubleshooting
Troubleshooting 1 Blink of the Power LED (WT & DT Series)
P15V is supplied by the P board. If P15V is not available the power LED blinks 3 times (quick blink)
Troubleshooting 7 Blinks of the Power LED
This defect can only be caused by the A board.
IC5400 uses the P15V source to produce SUB3.3V.
If SUB3.3V is not detected by IC8000, the LED indicator will blink 7 times. This voltage is only available when IC5400 is activated by the DCDCEN command sent from IC5000.
Troubleshooting 9 Blinks of the Power LED (ET5 Series)
The audio amplifier is powered by the P15V from the P board. If the amplifier works abnormally due to a short-circuit or an overload by one of the speakers, the SOUND_SOS signal will go high level and be detected by IC8000. The TV
shuts down and the power LED blinks 9 times.
Troubleshooting 9 Blinks of the Power LED (DT & WT Series)
The audio amplifiers are powered by the P15V from the P board. If the amplifiers work abnormally due to a short-circuit or an overload by one of the speakers, the SOUND_SOS signal will go high level and be detected by IC8000.
The TV shuts down and the power LED blinks 9 times.
Troubleshooting 10 Blinks of the Power LED
Using the P15V source, IC5300 produces and regulates the PNL12V. If the voltage PNL12V is not detected, the unit shuts down and the LED indicator blinks 10 times. This voltage is only available when IC5300 is activated by the PANEL_VCC_ON command sent from IC8000.
The Power LED Remains in Standby Mode
If one of regulated voltages (P15V, SUB5V, SUB3.3V, SUB1.5V, SUB1.1V, USB5V) becomes excessive, the OVP circuit outputs a High to IC5000 to start the shutdown process. The TV_SUB_ON command goes low to place the TV in standby mode. The power LED indicator turns off. After unplugging and reconnecting the TV to the AC outlet, after power on, the screen may turn on for a short time and then goes back to standby mode.
The LED backlight does not turn on
The BL_PWM signal controls the brightness of the LED backlight. It is a PWM waveform sent by IC8000 of the A board.
This BL_PWM has an amplitude of 3.3V and a frequency of 120Hz.
- In standard picture mode, the average voltage of the BL_PWM signal is about 2.5V (about 80% ON, 20% OFF).
- In vivid picture mode, the BL_PWM signal has a maximum voltage of 3.3V (100% ON).
The BL_PWM voltage varies with brightness, the darker the screen, the lower the BL_PWM voltage.
If the BL_PWM voltage is maximum in vivid picture mode, but the LED backlight brightness is still significantly darker than that of normal condition, the Panel Module is damaged.

Wednesday, July 03, 2019

LC-32LD164E Sharp LED LCD COLOUR TELEVISION how to enter the factory mode, firmware update, power board schematic


Sharp LC-32LD164E, LC-32LD165E, LC-32LD166K, LC-32LD165RU
DVB-T /T2/ DVB-C (HDTV), PAL B/G, I / SECAM B/G, D/K, L/L’ SYSTEM
Major IC information
U401 
(MT5561JUDT) & U401 (MT5561PUDT only for LC-50LD266)
  The MediaTek MT5561JUDT 1Gb & The MediaTek MT5561PUDT 2Gb family consists of a front-end demodulator, a backend decoder and a TV controller and offers high integration for advanced applications. It integrates a transport de-multiplexer, a high definition video decoder, an audio decoder, a two-link LVDS transmitter, a mini-LVDS transmitter, and an NTSC/PAL/SECAM TV decoder with a 3D comb filter (NTSC/PAL). The MT5561PUDT 2Gb enables consumer electronics manufacturers to build high quality, low cost and feature-rich DTV. World-Leading Audio/Video Technology: 
  The MediaTek MT5561JUDT 1Gb & The MT5561PUDT 2Gb support Full-HD MPEG1/2/4/h.264 / VC1/ AVS video decoder standards, and JPEG. The MediaTek MT5561JUDT 1Gb & The MT5561PUDT 2Gb also support MediaTek MDDiTM de-interlace solution which can reach very smooth picture quality for motions. A 3D comb filter added to the TV decoder recovers great details for still pictures. The special color processing technology provides a natural, deep colors and true studio quality video. Moreover, the MediaTek MT5561JUDT 1Gb & the MT5561PUDT 2Gb family has built-in high resolution and high-quality audio codec. Rich Features for High Value Products: The MediaTek MT5561JUDT 1Gb & The MT5561PUDT 2Gb family enable true single-chip experience. It integrates high-quality HDMI1.4a, high speed VGA ADC, two-link LVDS, , USB2.0 receiver, Ethernet MAC+PHY, single core CPU, and DVB-T/DVB-C demodulators . WW Common Platform Capability: The MediaTek MT5561JUDT 1Gb & The MT5561PUDT 2Gb family supports, DVB-T, and DVB-C demodulation functions. It reserves transport stream inputs for external demodulators for other countries or areas. TV maker can easily port the same UI to worldwide TV models. First-class adjacent and co-channel rejection capability grants excellent reception. Professional error-concealment provides stable, smooth and mosaic-free video quality.
(CXD2837ER except for LC-50LD264)
  The CXD2837ER is a combined DVB-T2, DVB-T and DVB-C demodulator that conforms to the ETSI EN 302-755 v1.3.1 (second generation Terrestrial), ETSI EN 300-744 V1.6.1 (Terrestrial) and ETSI EN 300-429 v1.2.1 (Cable) standards. The CXD2837ER demodulator offers class-leading performance, optimized BOM requiring no external memory and low processor overhead.
U405 
(TC58NVG0S3HTAI0 only for LC-50LD266)
  The TC58NVG0S3HTAI0 is a single 3.3V 1Gbit (1,140,850,688bits) NAND Electrically Erasable and Programmable Read-Only Memory (NAND EEPROM) organized as (2048 +128) bytes × 64 pages × 1024blocks. The device has a 2176-byte static registers which allow program and read data to be transferred between the register and the memory cell array in 2176-byte increments. The Erase operation is implemented in a single block unit (128 Kbytes + 8 Kbytes: 2176 bytes × 64 pages). The TC58NVG0S3HTAI0 is a serial-type memory device which utilizes the I/O pins for both address and data input/output as well as for command inputs. The Erase and Program operations are automatically executed making the device most suitable for applications such as solid-state file storage, voice recording, image file memory for still cameras and other systems which require high-density non-volatile memory data storage.
U414 
(74HC4052PW)
  The 74HC4052 is a high-speed Si-gate CMOS device and is pin compatible with the HEF4052B. The device is specified in compliance with JEDEC standard no. 7A. The 74HC4052 is a dual 4-channel analog ltiplexer/demultiplexer with common select logic. Each multiplexer has four independent inputs/outputs (pins nY0 to nY3) and a common input/output (pin nZ). The common channel select logics include two digital select inputs (pins S0 and S1) and an active LOW enable input (pin E). When pin E = LOW, one of the four switches is selected (low-impedance ON-state) with pins S0 and S1. When pin E = HIGH, all switches are in the high-impedance OFF-state, independent of pins S0 and S1. VCC and GND are the supply voltage pins for the digital control inputs (pins S0, S1 and E). The VCC to GND ranges are 2.0 V to 10.0 V for the 74HC4052.The analog inputs/outputs (pins nY0 to nY3 and nZ) can swing between VCC as a positive limit and VEE as a negative limit. VCC – VEE may not exceed 10.0 V. For operation as a digital multiplexer/demultiplexer, VEE is connected to GND (typically ground).
U601 
(TAS5721)
  The TAS5721 is an efficient, digital-input audio amplifier for driving 2.0 speaker systems configured as a bridge tied load (BTL), 2.1 systems with two satellite speakers and one subwoofer, or in PBTL systems driving a single speaker configured as a parallel bridge tied load (PBTL). One serial data input allows processing of up to two discrete audio channels and seamless integration to most digital audio processors and MPEG decoders. The device accepts a wide range of input data formats and sample rates. A fully programmable data path routes these channels to the internal speaker drivers.
  The TAS5721 is a slave-only device, receiving all clocks from external sources. The TAS5721 operates with a PWM carrier frequency between a 384-kHz switching rate and a 288-KHz switching rate, depending on the input sample rate. Oversampling, combined with a fourth-order noise shaper, provides a flat noise floor and excellent dynamic range from 20 Hz to 20 kHz.An integrated ground centered DirectPath™ combination headphone amplifier and 2VRMS line driver is integrated in the TAS5721.
IC9101 (SSC9522S-TL)
  The SSC9522S is a controller IC (SMZ method) for half-bridge resonant type power supply, incorporating a floating drive circuit for High-side MOSFET drive.
SMZ = Soft-switched Multi-resonant Zero Current switch.
  All switching periods work with soft switching operation.
The IC is in SOP18 package, and suitable for high performance power supply system with small size, high efficiency and low noise, because for various power supply specifications, more effective and easier design works are achievable with effective functions as the Automatic Dead Time Adjustment, the Uncontrollable Operation Detection and so on.
Uncontrollable Operation Detection = there are two areas in resonant circuit impedance; capacitance area and inductance area. The Uncontrollable Operation occurs in capacitance area (the frequency is lower than the resonant frequency, fO), the output voltage can not be controlled and the switching operation becomes hard switching.
ADC Adjustment and White Balance Adjustment
No need to do the ADC, do only white balance.
White balance adjustment: 
  Turn on the TV, and press the “Menu”, and  then press number key 1 + 9 + 9 + 9 and “PRE PR”, it will achieve the factory mode. Current Source is "component", and then choose Color temp as Warm / Normal / Cool, use remote control to choose “WD Pattern” for 80 .Then choose the Gain bar to adjust the R/G/B value, the temperature adjustment meet to the required specification range. (Note: MAX LV>230)
White balance value checking: 
  Check color temperature of AV,HDMI,VGA source is within the specifications, If not same, need to switch to the other source and adjust to the same. If same ,the OK white balance adjustment.
SOFTWARE UPDATE
  Before you start to upgrade new code, setup the environment first.
Here lists setup requirements, guides you to setup your environment.
  Connect to ISP Board to upgrade the boot loader.
  Use USB cable connecting PC & ISP board and use UART/HDMI cable connecting ISP board & MTK Board.
► Unzip USB2COM Driver .zip to C:\
► Unzip FlashTool .zip to C:\
Double click FlashTool.exe to start.
II. Set (MT53XX → RS232 → COM_Port → 115200 → Connect → FW_Upgrade → Nor Flash).
(Hint: In above RED highlight section, if your TV is SHARP_EU & SHARP_EU_2G you must select Nor Flash, and if your TV is SHARP_UK, you must select Nand Flash)
select (*_loader.bin) to Upgrade.
(Hint: If your TV is SHARP_UK, you must enter “ef” command in the “Load Bin File” field and Click ‘Upgrade’ button to erase Nand Flash memory at first, and next step to select *_loader.bin to Upgrade).
Connect to TV USB port to upgrade the software firmware.
I. Copy *.pkg file to USB drive at root directory.
II. Insert the USB drive to TV USB port.
III. TV AC power off → AC power on
IV. TV will upgrade by detecting the correct *.pkg file.
Hint: TV detects the RED prefix text of *.pkg file name to judge different models, the following is different models prefix text.
Example:
a)SHARP_2K14_MT5561_NUCLEUS_EU_V0.42.1_20131214.pkg : for SHARP EU
b)SHARP_2K14_MT5561_NUCLEUS_UK_V0.42.1_20131214.pkg : for SHARP UK
c)SHARP_2K14_MT5561_NUCLEUS_EU_2G_V0.42.1_20131214.pkg : for SHARP EU_2G
V. TV’s LED will ­ash during upgrade process, after finished upgrade process, TV will reboot by itself.
VI. Remove USB disk from TV.
VII. Check if the software version is correct.
(Menu → Setup → Version Info)
Connect by USB flash Memory
1) Put sowtware in USB memory. (do not put any other data except a software in the USB memory).
2) Disconnect the AC cord in the condition that TV is on (do not press any buttons on the TV).
3) Connect the USB memory to the TV.
4) Connect AC cord to the TV (do not press any buttons on the TV).
5) LED will be blinking (SW upgrade will be in progress).
 When the upgrade finishes, TV will show the picture and sound.
NB: Do not turn off the TV during the software upgrade.)
Power supply ][SMPS] schematic

Sunday, June 23, 2019

Haier HLC32R1 LCD TV How to enter the service mode, adjustments, power board connector voltage details


HLC32R1 - Haier LCD TV, service mode, Power and main board connector details, service adjustments
Service Mode
How to enter into Service Mode
The way to the factory mode menu:
1 - press menu,
2 - input 8893
Finished these operations , system will be into the factory mode menu.
How to exit
IF want to exit this factory menu, press the botton ”Exit” in the remoter.
Version ,S/N, Panel Resolution
Version: The first line is the model Name and the second line is current software version


Video
Auto Color
The option could only be used in the VGA and Component model. When we found the color in the two models was abnormal. Then we can use the function to adjust it automatically.
Color Temperature
The function could adjust the Color Temperature., used when debugging.
Audio
Dolby Banner: When turn it “ON”, the model will be in Dolby authentication state.
Compression: Compression style. RF atv line AV/S-Video/YPbPr/VGA
Compression Factor: Compression state.
Down mix: output model. MTS System: used when debugging. The parameters only used when debugging, no need to be modified.
Channel
Range Scan: The function could make it to search the channels by differentiation the analog and digital channels.
Single RF Scan: Search channels in the frequency scope set in advance.
Factory Scan: According to ANTENNA-ANALOG > ANTENNA-DIGITAL > CABLEANALOG > CABLE- DIGITAL to search channels, used only in project debugging.
Tuner Diagnostic: Project debugging setting, used to inspect the audio function
Gamma
Bright GAMMA0.8 Middle default settings in the program Dark GAMMA1.2
Back-light
Back-light: adjust the back-light.
Function
Burning Mode
Turn it “ON” to enter the ageing model, This is for factory run-in testing. The screen would display red, green, blue and black screen repeatedly. Each color screen could be exam at that time.
Clean StorageThe function could make the model turn back to the factory default setting
Main Board & AV Board
Main Board: Process signal from exterior equipment and then translate into signal that panel can display.
Connector details
CNA1-Pin1: System power on / standby
System board will use this pin to control system power.
CN1-Pin2: Backlight on/off
The system can turn on or turn off the back-light of TFT LCD Panel through the power supply unit path.
CN1-Pin1: Control the luminance of back-light.
The system can generate the PWN signal to control the strength of TFT LCD Panel’s back-light through this connector
Power Board Connector definition

LCD Panel connector

Panel failure symptoms