Thursday, April 18, 2013

SONY KV-32FV16 - KV36FS16 - POWER SUPPLY [SMPS] FAULTS - POWER SUPPLY PROTECTION - Voltage - Relay clicks


POWER SUPPLY FAULTS
The table below describes various symptoms that can occur if there is a short on one of the power supply lines. These types of problems occur when major components being supplied fail by shorting. An example would be if the horizontal output were to fail, the set might shut down as if the B+ line were shorted.
he Stereo LED can only be used as an indicator if the set is in Tuner Mode. If a failure occurs when the unit is not in the Tuner mode, the Stereo LED cannot be used as a failure indicator [Click on picture to Enlarge}
POWER SUPPLY PROTECTION
LATCH
  Placing a HIGH on Q653/B activates the latch. This turns ON Q653, which turns ON Q652. Once Q652 turns ON its conduction keeps Q653 ON until power is disconnected. This places a LOW at Q648/B, turning it OFF. This causes RY600 Power Relay to open and the set turns OFF.
+135 OVER CURRENT PROTECTION
  Over current is detected by monitoring the voltage across R652. When this voltage, which rises as more current is drawn, gets to a level that causes Q651 to turn ON, the latch will be activated.
Vcc RECTIFIED LOW VOLTAGE PROTECTION
  The signal from T605/3 is sent through R601 and rectified by D603. This voltage is filtered by C618. It is important that this voltage be at a certain level since it is used to control regulation. Therefore a circuit is constructed where Q623 is normally ON. This transistor is ON because D607 should always have sufficient bias to turn ON. This will place Q623/C at close to ground level. This keeps D604 and D608 from conducting and activating the latch circuit. If this voltage were to fall below a certain level, D607 would turn OFF, causing Q623 to turn OFF. When Q623 is OFF, the +12 volt line would cause D604 and D608 to turn ON, which would activate the latch.
FOLDBACK
  The foldback circuit is a type of protection circuit that uses a winding on T605 PIT to monitor the current drawn by its secondary. This voltage is rectified and called Vcc Rect. Q624 is setup with the Vcc Rectifier voltage input to the emitter. Its base is connected to the Rectified +12 volt line from the secondary side of the supply, through D605 and R609. D605 is a zener diode whose breakover voltage is 13 volts. This circuit will protect against two failures:
  The first is a rise in the Vcc Rect. This voltage is developed by the foldback winding of T605. This winding is used as a current mirror. This means that the more current drawn on the secondary of T605 PIT, the higher the voltage at T605/3. When too much current is drawn from the secondary, Q624 would turn ON because of the increase in voltage across R610. If this occurs the latch and soft start circuits will be activated. Soft start is activated to lower the output supply voltage by increasing the switching frequency. The latch’s purpose is to shut the supply down.  Secondly, if there were a loss of the +12 volt line then D605 would breakover. This would cause sufficient current flow through R610 and Q624 would turn ON. If this occurs, the latch and soft start circuits will be activated.