Wednesday, December 25, 2019

Akira CT34TP9ATS Color TV CHASSIS-P60 - Service mode, schematic, and service adjustments details


Used ICs - Tuner-XG6VS96A, KA5Q12XRF[SMPS control], M52797SP[Video Audio Switching], TDA9181 [Comb filter], BCK-50-0223[SMPS Transformer], TDA9363PS/N2 OR TDA9365PS/N2 or TDA9384PS/N2 or TDA9386PS/N2 Sycon chroma jungle [Philips], TDA9874[NICAM] TDA9859[Audio control], TDA8944[Stereo Audio amplifier], JF0501-21135[LOT], C5250 [Horizontal Output transistor], TDA4863[Vertical Amp].
Note the following before debug and equipment.
a. The main power is 90~260V/50/60Hz. Please be careful when you debug the equipment.
b. Don’t short any two soldering points, which should not be shorted and don’t touch any component, which should not be touched.
c. Pull out plug before equipment.
d. For safety reasons, all components equipped or replaced should be identical with BOM.
e. Must warm up for 30 minutes or more and degauss CRT thoroughly with demagnetizer before alignment.
f. The data of EEPROM must be stored before the adjustment for main chassis.
Tools and equipments for adjustment
a. Small “-” screwdriver.
b. Screwdriver without magnetic  inductance.
c. Pattern Generator.
d. DC regulated power supply.
e. Digital Voltmeter.
f. Sweep signal generator.
g. 20MHz 2-channel Oscilloscope.
h. Signal condition.
service adjustment
Power adjustment.
Connect a 100W (Filament Type bulb only) across C616. 
Then connect AC 220V power to CN601. 
If the bulb light, the voltage is prescriptive, and there should be no fluctuations in voltage.
If so the power is OK, if not, (SMPS) should be repaired.
Go to factory mode before warm up line.
Method: Press key CLOCK, P.M.’O’ TV SET will go to factory mode.
Press key 0-9 to entering factory menu. Select the item by “PROG+” and “PROG-“keys. Adjust by “VOL+” and “VOL-” Keys.
Press “+” key to exit factory mode.
Focus adjustment.
i. Receive the monoscope pattern.
ii. Set TV to work in dynamic status.
iii. Adjust the focus knob of FBT to get the clearest picture.
Screen Voltage Adjustment (KEY 0)
i. Set TV at “TV” “STANDARD” mode, no signal input.
ii. Press key CLOCK, P.M, “O”in turn to entering factory mode.
iii. Press 0 key.
iv. Adjust the screen knob of FBT to get a horizontal faintness beam line.
v. Press other keys to go to the normal work status.
Horizontal Center and EW adjustment (KEY 1)
i. Received 50HZ monoscope PATTERN. Set TV standard status. Adjust 5HSH to obtain horizontal center at the center of CRT screen.
ii. Receive 50HZ cross hatch pattern. 
Set TV standard status. 
Adjust 5EWW, 5PWW, 5UCR, 5LCR, 5PAR, 5BOW, 5EWT to obtain picture’s Horizontal
display ratio more than 90% in factory mode.
Horizontal parallelogram 50Hz
5PAR
Horizontal bow 50Hz
5BOW
Horizontal shift 50Hz
5HSH
EW width 50Hz
5EWW
EW parabola /width 50Hz
5EWP
EW upper corner parabola 50Hz
5UCR
EW lower corner parabola 50Hz
5LCR
EW trapezium 50Hz
5EWT
Receive 60HZ monoscope PATTERN. Set TV standard status. 
Adjust 6HSH to obtain horizontal center at the center of CRT screen.
iv. Receive 60HZ cross hatch pattern. 
Set TV standard status. 
Adjust 6EWW, 6PWW, 6URC, 6LCR, 6BOW, 6EWT to obtain picture’s Horizontal
display ratio more than 90% in factory mode.
Horizontal parallelogram 60Hz
6PAR
Horizontal bow 60Hz
6BOW
Horizontal shift 60Hz
6HSH
EW width 60Hz
6EWW
EW parabola/ width 60Hz
6EWP
EW upper corner parabola 60Hz
6UCR
EW lower corner parabola 60Hz
6LCR
EW trapezium 60Hz
6EWT
Vertical size and pin cushion adjustment (KEY 2)
i. Receive 50HZ cross hatch pattern. 
Set TV standard status, adjust 5VSL to obtain half of the cross hatch, adjust 5SCL to obtain picture’s vertical pin cushion for a good status, adjust 5VSH to obtain picture’s vertical center at the center of CRT screen in factory mode.
ii. Receive 50HZ monoscope pattern. 
Set TV standard status,. Adjust 5VAM to obtain picture’s vertical display ratio more than 90% in factory mode.
Vertical slope 50Hz
5VSL
Vertical amplitude 50Hz
5VAM
S-correction 50Hz
5SCL
Vertical shift 50Hz
5VSH
Receive 60HZ cross hatch pattern. 
Set TV standard status. 
Adjust 6VSL to obtain half of the cross hatch, adjust 6SCL to obtain picture’s vertical pin cushion a good status. 
Adjust 6VSH to obtain picture’s vertical center at the center of CRT screen in factory mode.
iv. Receive 60HZ monoscope pattern. 
Set TV standard status. 
Adjust 6VAM to obtain picture’s vertical redisplay ratio more than 90% in factory mode.
Vertical slop 60Hz
6VSL
Vertical amplitude 60Hz
6VAM
S-correction 60Hz
6SCL
Vertical shift 60Hz
6VSH
If necessary, adjust Horizontal Center and EW again.
vi. Receive 50HZ RGB or YUV cross hatch pattern. 
Set TV standard status.
Adjust 5RGH to obtain picture’s vertical center at the center of CRT screen in factory mode. (OPTION).
vii. Receive 60HZ RGB or YUV cross hatch pattern. 
Set TV standard status.
Adjust 6RGH to obtain picture’s vertical center at the center of CRT screen in factory. (OPTION).
OSD position adjustment.
i. Menu OSD position adjustment. Received 50/60Hz cross hatch pattern. 
Set TV standard status. 
Press KEY 2 in factory mode, adjust 5VOF /6VOF and HOF item, to obtain menu OSD at the center of CRT screen.
ii. LOGO position adjustment. 
Receive 50/60Hz cross hatch pattern. 
Set TV standard status. 
Press KEY 7 in factory mode, adjust XMIN, XMAX, YMIN, and YMAX item, to obtain LAGO at the center up to 1/3 of CRT screen.
iii. TELETEXT OSD position adjust.  Receive 50/60HZ TELETEXT signal.
Set TV standard status. 
Press KEY 7 in factory in factory mode, adjust TXMI and 5TYM/6TYM item, to obtain INDEX at the center of CRT screen.
White Balance adjust (Applied in factory) (KEY 3)
i. Normally, 5P60 can auto adjust white balance, but for some CRT need to adjust white balance carefully. 
Set BRIGHTNESS and CONTRAST at normal status, receive GREY SCALE and after entering the factory mode press KEY 3, set WPR at 31, adjust WPG and WPR to obtain white balance.
RF. AGC adjustment (KEY 4)
i. Receive 60dB RF signal. 
Connect Digital voltmeter positive terminal to tuner AGC terminal and negative terminal to GND.
ii. Entering the AGC item in factory mode by the REMOTE CONTROL.
Method. Press key CLOCK, P.M. in turn, you can enter into factory mode, then press key “4” and select AGC item by PROG+/-
iii. Adjust “VOL+” and “VOL-” keys to obtain 3.8V Digital voltage meter reading or just no NOISE (Grains) on screen.
iv. Press key “ + ” to exit factory mode.
E2PROM initialization (Key-8)
i. When repairing, we can replace E2PROM by other empty or un-empty E2PROM, but you must initialize E2PROM to avoid unknown things.
ii. Methods:
1. Press remote control KEY CLOCK, P.M. in turn to entering factory mode.
2. Press remote control KEY 8 to entering INIT menu, then press key PROG +, you can see “INIT BUSY” waiting for about 5 seconds till “BUSY” disappeared, then POWER OFF and ON by main power. E2PROM initialization in will be now completed.
iii. Setting the data in E2PROM. When in manufacturing, first you read the data from a good E2PROM 24C08, then WRITE to other E2PROM 24C08.
Default data values
Purity adjustment
1. Before color purity adjustment, warm up the TV set over 15 minutes and fully degausses.
2. Receive pure white signal in AV status and set the TV receiver dynamic.
3. Go to factory mod MENU2. 
After write down the values of R-BIAS and B-BIAS, set the values of R-BIAS and B-BIAS zero.
4. Loosen the clamp screw of the deflection yoke and pull the deflection yoke towards color purity Magnetic loop.
5. Adjust color purity magnetic loop to make the green area at the center of CRT screen.
6. Slowly push the deflection yoke toward the front of CRT and set it where a uniform green field is obtained. Tighten the clamp screw of the deflection yoke.
7. Restore the values of R-BIAS, G_BIAS and B-BIAS.
Convergence adjustment
1. Receive a dotted pattern. 
Set the TV receiver dynamic.
2. Loose the convergence magnet clamper and align red with blue dots at the center of the screen by rotating (R, B) static convergence magnets.
3. Align Red/Blue with green dots at the center of the screen by rotating (RB-G) static convergence magnets.
4. Remove the DY wedges and slightly tilt the deflection yoke horizontally and vertically to obtain good screen.
Schematic-Full

Thursday, December 19, 2019

BBK LD1506SI-2, LD1506SI-3, LT1500S-2, LT1500S-3, LT2000S, LD1906SI, LT1900S LCD TVs - troubleshooting, SMPS schematic


LD2006SI-2 is a LCD TV with multiple functions. It adopts MST718 as main chip (MST718 has built-in MCU and video processor). Video main board of this machine adopts 21903-X series PCB (only small changes are made in PCB board numbers and service manual of LD2006SI-2 adopts the video main board of 21903-5). This PCB integrates the circuit of DVD function and DVB function on video main board. This PCB is widely used and there are many derived machines. Now we will introduce functions and machine structure of several derived machines one by one.
LT2000S model
Based on LD2006SI-2, LT2000S cancels DVD/card read function, but other circuit and components are totally the same with those of LD2006SI-2. Compared with LD2006SI-2 on the aspect of composition of the player, LT2000S has no PCB components of USB board /DVD button board/video main board (DVD function circuit is absent).
LD1506SI-2 model
LD1506SI-2 is a 15” LCD TV, which changes display screen to 15” LCD TFT screen on the basis of LD2006SI-2. According to parameters requirements, drive means and inverter components are changed. Differences on video main board: 1) LD1506SI-2 adopts LVDS output means, while LD2006SI-2 adopts TTL output means, so the peripheral circuit of LCD drive output part on MST718 has slight difference; 2) 15” screen adopts 5V power supply, so IC702 is added to act as voltage stabilizing IC; 20” screen adopts 12V power supply, so there is no need to add voltage stabilizing IC; 3) LD1506SI-2 adds VGA input circuit according to design requirements to make the machine use as display; 4) LD1506SI-2 adopts adapter (AK083-3) to supply power, while LD2006SI adopts internal power board to supply power, so power input end is added on video main board.
LD1506SI-3 model
LD1506SI-3 changes display screen and MST718 ob the basis of LD1506SI-2. The main differences are: display screen is changed to BOEHT150X02-100 15” TFT screen; main IC MST718BE is changed to MST718BU PQFP; other parts are totally the same.
LT1500S-2 model
LT1500S-2 cancels DVD function on the basis of LD1506SI-2 but other parts are totally the same.
LT1500S-3 model
LT1500S-3 changes display screen and MST718 on the basis of LT1500S-2. The main differences are: display screen is changed to BOEHT150X02-100 15” TFT screen; main IC MST718BE is changed to MST718BU PQFP; other parts are totally the same.
LD1906SI
LD1906SI changes display screen to 19” TFT screen on the basis of LD1506SI-2. Because of this, boost components has alteration, that is, boost components are changed to INV403 (working principle is the same with INV607 and you may refer to “LT2002S Service Manual). Display screen drive adopts LVDS input method and other circuits' working principle is totally the same with that of LD2006SI-2.
LT1900S model
LT1900S cancels DVD function on the basis of LD1906SI and other parts are totally the same with those of LD1906SI.
Parental control settings
set-up of age restrictions to prevent children from seeing undesirable discs.
Options: Any, Kid, G,PG, PG-13, PGR, R,NC-17
Change password: set-up of a four-digit password to change the level of age restrictions.
[Default option: 7890]
Initial setup
Press the RIGHT key to enter the initial settings menu, then select the desired item using the cursor buttons and press OK key for confirmation.
While being in this menu section, you cannot return to the previous level by pressing the LEFT key.
LD2006SI is a 20” LCD_TV with multiple functions, such as DVD playing and USB reading function.
Electronic scheme of TV part adopts 20” TFT display screen+inverter components (INV604)+MST718+STV8216 +TDA7266P+ tuner JS -6H2/T121. MST718 includes MCU/video A/D converter/LCD image processing circuit. DVD part electronic scheme adopts MT1389HD+64M SDRAM+16M FLASH+D5954. HD62 loader can smoothly read MPEG4/MP3/CD/DVD format discs and decode chip MT1389HD may support USB and card read function.
Block diagram [common]
System control circuit is mainly composed of reset circuit, clock circuit t, serial/parallel conversion circuit, software program, EEPROM and MCU (MST718 is built inside). The built-in MCU of MST718 is mainly responsible for the coordination and control of system of the player. This MCU is connected with a 2M ROM externally, which is used to store software and control function of the player. Since I/O port of MST718 is limited, a serial/parallel conversion circuit (CD4094)is added to extend I/O port. Functions may be adjusted through software. MST718 is connected with a 32k EEPROM externally, used to store user-set information.
System control circuit of the player is composed of the built-in MCU of MST718 and software Program. Machine power on: after 12V power is being rectified by U503, +5V power outputs to provide for system control circuit. The reset circuit of system control circuit begins to reset MST718, the red indicator light on remote control receiving board is on under the control of STBY signal (high level), and this means machine enters standby state.
The process from standby state to power on state: after pressing POWER button on panel or wake code on remote controller, pin 57 of MST718 changes from high level to low level, pin STBY outputs a low level signal to make Q117 cutoff, /STBY skips to high level, STBY is divided to 3 parts: +5V power control circuit composed of Q3/U506; +12V power control circuit composed of Q117/U511 and standby indication circuit on remote control receiving board. Power supply of machine is normal, MST718 begins to output reset and other control signal  to reset and control circuit of other module to make machine enter normal working state.
The process from working state to standby state: when machine is in power-on state, after pressing POWER button on panel or wake code on remote controller again, machine enters from power on to standby, now pin 57 of MST718 outputs high level, /STBY pin output low level, +5V power and +12V power of machine are cut off and machine enters standby state.
NICAM: the core technoloy of “NICAM” is the NICAM728 technology developed by BBC. Besides transmitting TV image and simulating mono-channel signal, NICAM TV broadcasting system also transmits dual-channel digital coding sound signal. NICAM is famous for clear treble and deep bass with the sound quality close to listening to CD disk directly. In the aspect of SNR, dynamic range and channel separation index, NICAM is far better than the current FM accompany. As TV accompany, NICAM applies 3 kinds of working mode currently: 1) Bilingual mode: NICAM transmits dual-channel digital sound relevant or irrelevant to the current program and transmits 3-chan
nel sound signal together with The original FM analog accompany, which are suitable for multi-language areas; 2) Stereo mode: two digital channels of NICAM transmit left and right channel sound signals of stereo separately, and the original FM analog accompany only transmits mixed sound signals of 2 channels to be compatible with TV set without NICAM function; 3) Mon0-channel mode: two channels of NICAM transmit one channel sound signals and one channel data signal, which is equal to providing 3-channel signals together with the original TV analog accompany.
Power-on mute: after power on, machine enters from standby to power on. Because of R28, pin 11 of TDA726P is low level, now ONMUTE pin of Cd4094 outputs high level signal, OUTMUTE is high level, ,Q113/Q112/Q119 is saturated on, machine enters mute state to realize power-on mute effect. After machine starts up, ONMUTE switches to low level, Q113/Q112/Q119 cuts off to make pin 6 of TDA7266 high level, TDA7266 enters non-mute mode, the player has sound output and power-on mute fulfills.
Power-off mute: when machines enters standby mode from working state, ONMUTE pin outputs high level, OUTMUTE pin is high level signal, TDA7266 enters mute state.
Power failure mute: when power of machine is switched off, Ce151 has been fully charged when power on, after machine power switches off, Ce151 discharges through Q118/D121 to make Q119 connected, now pin 6 of TDA7266 is low level to realize power-off mute function.
When user use remote controller to mute the machine, MUTE pin outputs high level signal to make Q119 saturated on, pin 6 of TDA7266 is low level and TDA7266 enters mute mode.
Power circuit
Working principle: after AC power is being rectified and filtered through power board, 12V power outputs. This power is inputted to voltage stabilizing circuit of video main board through socket Cn6 for voltage stabilizing. The power outputted after being voltage stabilized is working power of each circuit.
Voltage stabilizing circuit on video main board is divided to 3 parts: 1) +5VEXT outputted after being voltage stabilized by Ic503 is mainly supplied for system control circuit; 2) +5V power outputted after being voltage stabilized by is mainly supplied for DVD/DVB circuit; 3) +12V voltage stabilizing and control circuit supply working voltage for rear audio circuit.
Working principle:
+5VEXT voltage stabilizing circuit: after the AC power inputted externally is being rectified/filtered through power board, +12V power inputs to main video board. +12V power is divided to multi-group power supply. One group inputs to the +5V voltage stabilizing circuit composed by U503 (Ap1506) (Ap1506 is a voltage drop type voltage stabilizing IC), after the 12V power inputted by power board is being voltage stabilized through Ap1506, +5V power outputs directly. Pin 4 of Ap1506 is feedback end and the resistance of its externally-connected resistor may adjust the output voltage. To facilitate to differentiate +5VEXT mark ion circuit, this group of power is mainly used for MST718 and each control circuit and supply working power for the player when in standby working state.
Display screen working power control circuit: display screen power has +5V/+12V. Display screen of this player adopts +12V power supply, so L219 is not used in circuit but L16 is used for power supply.
U502 in the picture is a MOS pipe used for switch function to control power supply of display screen.  This MOS pipe is controlled by PANELON signal. When machine is in standby, PANELON outputs high level signal and U502 cuts off.
After machine power on, pin 74 of MST718 outputs low level signal to make Q505 cutoff, Q504/U502 is connected, +12V power outputs to display screen through U502 and display screen begins to work.
Servicing Cases
Symptom: machine not power on
after inserting power cord, standby indicator light is on. After pressing power switch, green indicator light flashes once and the machine power off.
Analysis and troubleshooting: according to trouble symptom, the trouble mainly lies in power system. Firstly check whether power board can work normally. Test whether power board flat cable +12V is normal when power on; unplug the 6P power supply flat cable from power board to main
board, after connecting with power, use multimeter to check whether 12V voltage output in power board flat cable holder is normal; insert the flat cable from main video board to power board and check whether voltage output is normal; press POWER button, after voltage skips to low level, machine power off, so that power board cannot load. To further conform the causes, unplug power cord, connect a - 10 ohm resistor in power board flat cable holder +12V position to ground (or change a power board for test), after connecting with power, voltage in this position changes all the time. According to the symptom, we can judge that power board cannot load. The reason is that 12V filtering capacitor has electric leakage/switch transformer has trouble, or the preliminary reverse clipping circuit cannot work normally, or Ic1377 protects ahead of time. After test, we can find that the secondary rectifying and filtering circuit is normal, so we judge that trouble is caused by preliminary part. After power off, check one by one and find that Vd2 in reverse clipping circuit has cut off. Change diode with the same specification, trouble is removed.
Power not on.
After inserting power cord, indicator light is not on. Press POWER button and machine cannot power on.
Analysis and troubleshooting: according to trouble symptom, the trouble lies in power circuit and system circuit. Firstly make sure whether power board has +12V voltage output; unplug 6P flat cable in Cn6 position, check voltage and 12V output is normal, which means that power board works normally. Press POWER button, check 12V voltage in Cn6 position and it is normal, which means there is no load or short-circuit on main board. Check 5V voltage of pin 2 of main board U503 and it is normal.
Test after words and find that two ends of Ce503 have no 5V voltage output, so we doubt L503 has Trouble. Use multimeter to test and find L503 has open circuit. When meets this symptom, do not hurry to power on, use multimeter to test whether resistance on two ends of Ce503 becomes small. After test, 5V power resistance to ground is normal (note: as for machine with abnormal resistance to ground, do not install L503 until trouble is removed). After changing L503, power on and test. Machine works normally and trouble is removed.
Machine not power on
After inserting power cord, red indicator light flickers all the time. Press POWER button and machine cannot power on.
Analysis and troubleshooting: according to trouble symptom, the power part has short-circuit or large load. After power off, firstly check +12V resistance to ground of main board and resistance does not become small. Cut off the 6P power supply flat cable between power board and
main board; connect a 10 ohm resistor between 12V power cord and ground wire on power board to act as load; use oscillograph to observe waveform on resistor, level changes all the time, and power board protection circuit begins to work. Low voltage part has two-channel over-voltage protection circuit, in which one performs constant output for 12V power through Tl431 sampling; and the other makes the output less than 15.6V through 15V voltage stabilizing pipe. Check the peripheral elements of the two channels one by one and find that VD6/ 15V/0.5W has been stricken through. Change voltage stabilizing pipe with the same specification, trouble is removed.
SMPS Schematic
TV has no sound output
Insert antenna, TV can receive program, but speaker has no sound output. [External input audio is normal.]
NICAM signals are received from tuner, which is used to receive TV signal and decompose the received signal to audio/video signal to output. When meets this kind of trouble, do not hurry to repair, firstly confirm whether there is sound output when in SCART, AV input mode. After confirming, there is sound output in other mode now, which means that U11 and speaker are good. Use oscillograph to test pin 14 of tuner MOINOIN and waveform is normal. This signal is coupled through Ce134 to pin 73 of chip U111 (STV8216), after processing inside chip, output from pin 28, 29 of
U9 to U112 for amplifying output. Test pin 18, 19 and they are normal. Test pin 28, 19 and there is no waveform output. From this , we decide that the chip U111 may probably have trouble. Test power supply voltage of pin 20 and it is normal and crystal oscillation waveform output of chip is normal. Observe carefully and find that pin 28, 29 has the possibility of rosin joint. Use iron to add tin and weld again. After power on again, trouble is removed.
Tap machine slightly and picture has disturbance. [After power on, image display is normal and has white stripe flickering.]
If there is disturbance after tapping machine, a certain or some elements in circuit may probably be not contacted properly. According to trouble symptom, trouble lies in the connecting board between display screen and main board. After checking machine flat cable, there is no abnormality; then take down connecting board, check carefully and find that there is a certain spring sheet in the socket on one end connecting with screen has sunk. Change connecting board flat cable holder and trouble is removed.
Black screen when power-on.
From standby to power-on, screen is black all the time and panel indicator light can display normally.
If screen is black when power-on, firstly place the head of oscillograph near high voltage of boost board and find that oscillograph has no inductive waveform, so we can make sure that boost board has not outputted high voltage. use multi-meter to test +12V power supply voltage of CN4 and it is normal. Use multimeter to test ON/OFF-INVERTER end and it is high level when in standby and low level in power-on in normal conditions, test Q102 B-E and it is connected, so we doubt that triode Q102 has trouble; use multi-meter diode level to test Q102 and triode Q102 has been stricken through. Change Q102 and trouble is removed.
Remote control has no function.
When pressing buttons on remote control, TV screen has no response.
Analysis and troubleshooting: test voltage of 5V-IR pin of Cn105 and it is +4.96, which is normal.
When power is not on, test elements of L148,R342 between pin 1 of CN105 and chip U101 and they are all normal. Test pin 4 of remote control receiving board Cn801 to pin 1 of IR sensor and it is normally connected. After power on, test voltage of pin 1 of CN105 and it is +4.98V, which is also normal. Press Buttons on remote control and find that pin 1 voltage of CN105 has no change. Under normal conditions, when pressing remote control, voltage changes from +4.98 to 3V plus several, which means remote control information has been received, so trouble should be in remote control receiver. After changing, trouble disappears.
In AV input mode, video output end of SCART terminal has no vide signal output.
Select signal source in AV state, switch on DVD Player to play demonstration disc and screen has no picture. SCART is used to output signal to external TV and there is still no picture display, but sound output is normal.
Trouble lies in video output circuit. If video signals of LCD of this player are normal, it means external input circuit is normal.
After being processed by MST718, externally inputted video signals switch to digital video signals to output to display screen; other signals output from pin 34 as analog signals to SCART terminal through amplifying circuit to act as video output signals. Use oscillograph to observe
Ce108, there is no signal output, but the end that connects R42 and Q1 has signal output. Observe R2 carefully and the surface has leakage. After power off, use iron to heat R2 and then cut off. Change R2 with the same specification, trouble is removed.
Speaker has no sound
In any external input mode, there is no sound output.
Analysis and troubleshooting: set signal source in “AV" state, turn on DVD Player demonstration disc and use oscillograph to test left/right speaker and find that there is no signal waveform output, so we confirm trouble should appear in precious stage circuit. test pin 8, 17 input pin of U112(TDA7226) and find that there is waveform input, but pin 9, 20 have no waveform output. Then test power supply Loop and +12V voltage changes to +10.8V after voltage drops, which is normal. Observe whether pin Around has rosin joint or false welding. Weld again and trouble exists, so it may be TDA7266 internal processing circuit that has trouble. After changing U112, trouble disappears.
NICAM has no function.
Press NICAMbutton on remote control and bilingual mode, stereo mode and mono mode cannot be changed each other.
After receiving “NICAM" signal from tuner, NICAM outputs from pin 11, through the filtering circuit composed by C301,C302, L301, enters pin 73 of STV8216, and then
restores to audio signal through internal processing and then outputs to audio amplifying circuit from pin 28, 29, so firstly use oscillograph to test whether waveform of pin 11 (SIF) is normal.  Then test pin 73 signal of U111 after filtering and find that waveform is normal and there is input but no output, so we can make sure U9 has trouble; test each power supply voltage and they are all normal.  Confirm that trouble lies in U111 and peripheral elements. Test IC power supply and voltage is normal. Use oscillograph to test X301 and find that 27MHZ of X301 has no oscillation. After changing X301, crystal oscillator has oscillation and trouble is removed.
TV cannot receive program.
When TV is receiving program, there is no image output.
Analysis and troubleshooting: according to trouble symptom, the trouble lies in tuner and peripheral elements. Channel search is adjusted after the communication between IIC bus and main chip MST718. Use oscillograph to observe pin 12 of tuner /CVBS and there is no waveform output, and there should be 0.7V modulating waveform output on normal cases. Check pin 3, 13 of tuner and +5V power supply and they are normal. Then check IIC bus waveform and it is normal. Check pin 11 and there should be sine wave with frequency 6MH and 1V output in normal cases but there is no actually, so doubt tuner has trouble. Change tuner with the same specification, trouble is removed.
Only one side of headphone has sound output
in any signal source, left and right channels of speaker output are normal. After inserting headphone, left channel has no sound.
Sound signals are amplified through TDA7266 after being outputted by STV8216 and then return to speaker through headphone loop. When headphone is not inserted, left and right channels of speaker are normal, so trouble lies in headphone loop obviously. Remove headphone board, firstly check whether flat cable holder has joint welding or rosin joint and it is normal after checking. Then check whether headphone holder contacts well and it is normal. Check resistor R702, C705 on left channel loop one by one and find R702 resistance is infinite. Use iron to heat two ends of R702 and surface has leakage after heating, and R702 has been damaged. Change elements with the same specification, trouble is removed.
Noise appears when power on
Press POWER button on remote control or control board to power on and off on each input mode and you may hear “pop” noise during the courses.
Analysis and troubleshooting: according to servicing experience, firstly check mute circuit when this kind of trouble appears. Shown in the figure 3.3.1.3, when power on, MUTE signal changes from low level to high level, and output high level through D120. When power off, ce151 outputs high level through D121 and the diode D21, R71 inputted to mute control circuit are added to base electrode of triode Q119 to make triode Q119 saturated on, now MUTE end is low level to realize power-on quieting effect. Now there exists noise when power on and off, so we judge that trouble lies in Q119 and its peripheral elements. After test, triode Q119 has been stricken through. Change the triode with the relevant model and trouble is removed.
Do not read USB
Disc read is normal when in DVD state; after inserting USB, USB data cannot be read out.
Analysis and troubleshooting: USB part is processed after being switched by electronic switch ADG713 and then inputting to Mt1389. Firstly check whether channel is normal, from USB board to main board through 22P flat cable cord and then to video main board, and this flat cable contact is bad. Firstly check whether USBM, USBP are normally connected and whether there is short-circuit to ground. After checking, USB board works normally. Then check lines on main board according to signal flow. USBP passes through L158, so we judge that Mt1389 main chip cannot work normally. Check power supply of each group and find that pin 49 USBVDD has no 3.3V voltage input. Check peripheral circuit and find L191 has disconnected. Change L191 with the same specification and trouble is removed.
Disc tray ejects out automatically.
Trouble description: in DVD state, after loading disc, disc read is not available and disc tray ejects out automatically.
When the above trouble appears, firstly check whether loader flat cable has loosened. Check whether plug on loader flat cable has been oxidized and it is normal, so doubt loader has trouble. Change loader and trouble is removed.
 Left and right channels are not balanceable
Trouble description: sound of left speaker is lower than that of right channel Analysis and troubleshooting: if channels are not balanceable, software setup may probably have trouble. Firstly reset TV part, trouble does not disappear, so we can judge that trouble lies in hardware.
Disconnect power and check impedance of left/right speaker and it is normal. Test when machine begins to play DVD test disc normally. Connect pin 4, 12 of TDA7266, use oscillograph to observe the amplitude of left/right channel output of TDA7266 and left channel amplitude is smaller than that of right channel (note: now ground of oscillograph is connected with OUT- and detect head is connected with OUT+), so trouble lies in TDA7266. Change TDA7266 with the same specification and trouble is removed.
Do not read disc.
Trouble description: in DVD state, CD/DVD disc cannot be read and then disc ejects out automatically.
Analysis and troubleshooting: check whether loader components flat cable contacts well and there is no abnormality; remove loader flat cable and check whether the contact position of plug and loader clasp has been oxidated. Change loader but trouble still exists, so trouble should lie in main board.
Power on, switch in DVD state, observe disc reading condition of loader and main axis, focus, feed, trace action is normal, but disc type cannot detected. Observe focus carefully and find object lens twitters greatly, but cannot form slim light spot to shine on disc, so trouble may probably lie in focus circuit. Check pin 24, 25 of focus feedback loop Ba5954 and resistance value of R390 is normal. Use iron to heat C162, trouble disappears, so capacitor loses effect. Change capacitor with the same specification and trouble is removed.
No DVD image
Trouble description: other working state of machine is normal, but DVD function cannot be used normally.
Analysis and troubleshooting: as for this kind of trouble, firstly judge whether trouble lies in DVD function circuit. Check Mt1389 power supply and it is normal, Mt1389 clock and reset signals are normal, so we doubt FLASH program loses. Power on, switch in DVD state and use oscillograph to observe whether FLASH pin has waveform. Remove FLASH, record program again and trouble is removed.
Color distortion in DVD state.
Trouble description: in DVD state, when playing CD/DVD disc, sound output is normal but colour is to red with shadow.
Analysis and troubleshooting: if colour has distortion in DVD state, trouble may probably lie in SDRAM or Mt1389 or on CVBS output line. Switch from DVD state to SCART state firstly; picture colour is normal, so colour has distortion before MST718 input. CVBS outputs from Mt1389 and then enter MST718 through frequency selection network for image processing, so trouble should lie in frequency selection network. Power off, use multimeter to check whether each resistor and capacitor element has resistance sudden change, and R395/75Ù has sudden change with only 15-ohm, which is caused by the large attenuation of the signals outputted from DVD. Change resistor with the same specification and trouble is removed.
Do not read DVD disc
Trouble description: in DVD state CD playing is normal, DVD playing is not available and then DVD disc ejects out automatically.
Analysis and troubleshooting: firstly check whether DVD protection point of loader has joint welding phenomenon and there is no abnormality. Change loader and trouble still exits.
The trouble lies in CD/DVD mode switch circuit. CD/DVD mode switch is controlled by pin 112 I/O port level of Mt1389 and VRCD and VRDVD switch is realized through selecting drive circuit. When disc switches in CD and DVD, the switch of IOA in high and low level means that Mt1389 control port outputs normally. When IOA is low level, TRDVD should be low level and it is high level actually. Check R187 and circuit has disconnected because of rosin joint. Use iron to weld again and confirm and trouble is removed.
Troubleshooting Procedure

Sunday, December 15, 2019

BOSE LIFESTYLE - T10 - HOME THEATER SYSTEM - Disassembling procedure – Step by Step instruction


1. Top Cover Assembly Removal
1.1 Remove the 6 screws located on the bottom of the console as indicated.
1.2 Lift off the top cover assembly.
Important Note: When replacing the top cover, press down on the top cover before tightening the screws. Do this to avoid the screw having to take up the pressure of the cover shield against the base shield. Failure to do so could result in a stripped screw.

2. AUX/Tuner PCB Removal
2.1 Remove the two screws indicated.
2.2 Remove the four cables from the AUX PCB connectors.
2.3 Remove the two screws securing the J700 connector block to the rear panel.
2.4 Lift up the AUX PCB.
Important Note: When replacing the AUX PCB, align the J700 connector block to the rear panel before securing it with the screws. Do not allow the rear panel to touch the AM/FM connector shields. Center the PCB screw holes to the screws bosses in the base.

3. Zone 2 PCB Removal (AV35 Only)
3.2 Remove the three screws securing the RCA block to the rear panel.
3.3 Remove the three screws securing the Zone 2 PCB bracket to the rear panel.
3.4 Lift out the Zone 2 PCB.


4. Main PCB Removal
4.1 Perform procedure 3 first
4.2 Remove the three screws indicated.
4.3 Remove the five screws securing the Main PCB connector blocks to the rear panel.
4.4 Lift out the Zone 2 PCB bracket.
4.5 Disconnect the three cables from the Main PCB.
4.6 Release the two latches indicated.
4.7 Lift out the Main PCB
Important Note: When replacing the Main PCB, align the connector blocks to the rear panel before securing it with the screws. Align the PCB to the alignment holes provided in the base.

5. IR Blaster PCB Removal
5.1 Remove the cable from the IR blaster PCB.
5.1 Press on the latch indicated and lift up on the
right side of the PCB.


6. Front AV PCB Removal
6.1 Remove the two screws indicated.
6.2 Remove the cable from the AV PCB.
6.3 While pressing on the two latches toward the rear of the PCB, lift up on the rear of the PCB.

7. Button PCB Removal
7.1 Remove the two screws indicated.
7.2 Remove the
7.3 Lift up on the right side of the button assembly and rotate toward the left to release the latches.

8. End Cap Removal
8.1 The latches on the end cap need to be released from the console base. See Figure.

8.2 Turn the console upside down.
8.3 Press a flat blade screwdriver in-between the console base and the front of the end cap. Once the screwdriver is between the end cap and base, rotate the screw driver downward to loosen the front end cap latch. See Figure .



8.4 Press a flat blade screwdriver in-between the console base and the rear of the end cap. Once the screwdriver is between the end cap and base, rotate the screw driver downward to loosen the rear end cap latch. See Figure .

8.5 Once the both ends of the end cap are released, slide off the end cap.
9. End Cap Replacement
9.1 With the console right side up, slide the end cap onto the side of the base. Be sure to engage all end cap latches into the base.
9.2 Press downward on the end cap until the flat edges of the end cap alignment locator is flush with the bass.

9. Door Assembly Removal
9.1 Remove the three screws from the right hinge assembly as indicted. Lift off the hinge assembly.
9.2 Remove the two screws from the left hinge assembly as indicated.
9.3 Open the door slightly. Slide the left hinge assembly toward the right to disengage it from the door hinge pin, leaving the spring in the hinge assembly.
9.4 Slide off the striker door clip.
9.5 Slide out the door.