Wednesday, April 29, 2020

17MB82S Vestel LCD TV kit Service mode entry, Troubleshooting, general description of ICs and more

  Used with Sharp LC39LD145, Finlux, Techwood 50A028, Vestel 49 inch LCD TV, Logik L24HEDPq4, Telefunken D32H278KT, Philips 40PFL3008H and more brand LCD TVs
17MB82S  Vestel main board is driven by MediaTek MT5820. This IC is capable of handling Video and audio processing, Scaling-Display processing, 3D comb filter, OSD and text processing, LVDS/mini-LVDS transmitting, channel and MPEG2/4 decoding, integrated DVB-T/C demodulator and media center functionality.
TV supports PAL, SECAM, NTSC color standards and multiple transmission standards as B/G, D/K, I/I’, and L/L’ including German and NICAM stereo. Also DVB T, DVB-C is supported internal demodulators of MediaTek IC and DVB-S/S2 is supported with external demodulator.
Sound system output is supplying max. 2x8W ( less 10%THD at max output) for stereo 8Ω speakers.
Supported peripherals are:
1 RF input VHF I, VHF III, UHF @ 75Ohm(Common)
1 Side AV (CVBS, R/L_Audio)
1 SCART socket(Common)
1 PC input(Common)
2 HDMI 1.3 input(1 HDMI input is common, 1 input is optional)
1 S/PDIF output(Optional)
1 Headphone(Optional)
1 Common interface(Common)
2 USB(1 USB input is common, 1 USB input is optional)
1 On-board Keypad(Optional)
1 External Touchpad(Optional)
  MxL601 is a highly integrated low-power silicon tuner IC targeting all global analog and digital cable standards as well as digital terrestrial reception standards. Broadband input filtering and channel filtering have been completely integrated on-chip. This integration enables a very compact design requiring a small footprint, low bill-of-materials cost, and low power consumption. A signal at the 753 RF input is filtered and converted to a programmable IF output up to 44MHz. Automatic gain control, LO generation, and channel selectivity functions are completely integrated on the chip, which simplifies board level design. All functions of the IC can be controlled via I2C interface. MxL601 is available in a 4 x 4 mm2 24-pin QFN package.
Features :
* Tuning range from 44MHz to 1002MHz
* Programmable channel bandwidths of 6, 7,and 8MHz
* Integrated channel filtering requiring no external SAW filter for digital applications
* Low power consumption with 3.3V and1.8V dual-supply operation351 mW (Digital Terrestrial)
* On-chip voltage regulator enables single supply 3.3V operation
* Programmable IF frequency and IF spectrum inversion
* Reference clock output available for re-use by demodulators and additional tuners in multi-channel applications
* Input power reporting
* General purpose open-drain output GPO available for controlling off-chip circuitry
* Integrated on-chip programmable loading capacitors for the reference crystal
* I2C-compatible digital control interface
* RoHS compliance.
The TAS5721 is a 15-W stereo or 2x10 W + 1x15 W2.1 device, efficient, digital audio-power amplifier for driving stereo bridge-tied speakers. One serial data input allows processing of up to two discrete audio channels and seamless integration to most digital audio processors and MPEG decoders. The device accepts a wide range of input data and data rates. A fully programmable data path routes these channels to the internal speaker drivers. The TAS5721 is a slave-only device receiving all clocks from external sources. The TAS5721 operates with a PWM carrier between a 384-kHz switching rate and a 352-KHz switching rate, depending on the input sample rate. Oversampling combined with a fourth- order noise shaper provides a flat noise floor and excellent dynamic range from 20 Hz to 20 kHz.
Features
• Audio Input/output
* 15Wx2 into 8Ω
* Supports Single Device 0.1, 2.0, 2.1 Modes
* Wide PVDD Range, From 4.5 V to 26 V Performance
* Efficient Class-D Operation Eliminates Need for Heat sinks
* Requires Only 3.3 V and PVDD
* One Serial Audio Input (Two Audio Channels)
* I2C Address Selection via PIN (Chip Select)
* Supports 8-kHz to 48-kHz Sample Rate (LJ/RJ/I2S)
* External Headphone-Amplifier Shutdown Signal
* Integrated CAP
Free Headphone Amplifier
* Stereo Headphone (Stereo 2
V RMS Line Driver) Outputs
• Audio/PWM Processing
* Independent Channel Volume Controls With The 24-dB to Mute
* Separate Dynamic Range Control for Satellite and Sub Channels
* 21 Programmable Biquads for Speaker EQ
* Programmable Coefficients for DRC Filters
* DC Blocking Filters
* Support for 3D Effects
• General Features
* Serial Control Interface Operational Without MCLK
* Factory-Trimmed Internal Oscillator for Automatic Rate Detection
* Surface Mount, 48-Pin, 7-mm × 7-mm HTQFP Package
* Thermal and Short-Circuit Protection
POWER STAGE
  The DC voltages required at various parts of the chassis and panel are provided by a main power supply unit. MB82S chassis can operate with PW05, IPS60, IPS70, IPS16, IPS17, IPS19, PW25, PW26, PW82-3, PW03, PW04, PW06, PW07 as main power supply and also with 12V adaptor.
Which power board can be used for board to board or cable connection?
Board to board (BTB) : PW05, IPS60, IPS70, IPS16, IPS17, IPS19
Power Cable : PW25, PW26, PW82-3, PW03, PW04, PW06, PW07
The power supplies generate 24V, 12V, 5V, 3,3V and 12V, 5V, 3.3V stand by mode DC voltages. Power stage which is on-chassis generates 5V, 3V3 stand by voltage and 12V, 8V, 5V, 3V3, 2.5V, 1,8V and 1,2V supplies for other different parts of the chassis. Chassis block diagram is indicated below.
The blocks on power block diagram is using dependent to main supply. For PW26 and PW27 just common blocks are enough for proper operation.
Short CCT Protection Circuit
Short circuit protection is necessary for protecting chassis and main IC against damages when any Vcc supply shorts to ground. Protect pin should be logic high while normal operation. When there is a short circuit protect pin should be logic low. After any short detection, SW forces LEDs on LED card to blink.
MT5820 (Main IC) (U1)
The MediaTek MT5820
family consists of a backend decoder and a TV controller and offers high integration for advanced applications. It combines a transport de-multiplexer, a high definition video decoder, an audio decoder, a dual-link LVDS transmitter, a mini-LVDS transmitter, an EPI transmitter and an NTSC/PAL/SECAM TV decoder with a 3D comb filter (NTSC/PAL). The MT5820 enables consumer electronics manufactures to build high quality, low cost and feature-rich DTV.
World-Leading Audio/Video Technology: The MT5820 supports Full-HD MPEG1/2/4/h.264/DiviX/VC1/RM/AVS/VP6/VP8 (option) video decoder standards, and JPEG. The MT5820 also supports MediaTek MDDiTM de-interlace solution can reach very smooth picture quality for motions. A 3D comb filter added to the TV decoder recovers great details for still pictures. The special color processing technology provides natural, deep colors and true studio quality video. Also, the MT5820 family has built-in high resolution and high-quality audio codec.
Rich Features for High Value Products: The MT5820 family enables true single-chip experience. It integrates high-quality HDMI1.4a, high speed VGA ADC, LVDS, mini-LVDS, EPI, USB2.0 receiver, TCON (option), panel overdrive (option).
WW Common Platform Capability: Reserved transport stream input is for external demodulator for other countries or areas. TV maker can easily port the same UI to worldwide TV models. Excellent adjacent and co-channel rejection capability grants customers never miss any wonderful stream. Professional error-concealment provides stable, smooth and mosaic-free video quality.
Key Features:
1. Worldwide multi-standard analog TV demodulator
2. Powerful CPU core
3. A transport de-multiplexer
4. A muti-standard video decoder
5. Rich format audio codec
6. HDMI1.4a receiver
7. Local dimming (LED backlight) (option)
8. TCON (option)
9. Panel overdrive control (option)
10. LVDS, mini-LVDS, EPI
Note: All packages are lead free.
Host CPU
­ ARM11 single core 700MHz
­ Floating Point Unit
­ 16K I-Cache and 16K D-Cache for ARM11 core
­ 128K L2 Cache
­ Boot ROM
­ Boot from serial flash, NAND flash
­ Supports security boot
­ JTAG ICE interface
­ Watch Dog timers
Transport Demultiplexer
­ New generation 2 demux design for transport stream (TS) process
­ Supports 1 serial TS input
­ Supports DVB-T/T2, DVB-C, DVB-S/S2, ARIB and DTMB TS input data rate and format
­ Supports multi standard hardware engines for TS encryption or decryption
­ Up to12 even/odd keys for playback decryption use; 4 even/odd keys for playback for record encryption
­ Supports 80 PID filters for playback use and another 64 PID filters for record use
­ Supports 80 section filters with bit-wise positive / negative mask
­ Supports hardware CRC-32 check
­ Supports PCR recovery function without VCXO
­ Supports a micro-processor for stream processing and video start code detection.
General Copy Protection Unit
­ Supports CPPM/CPRM
­ Supports AES with 128/192/256 bit key
­ Supports AACS
­ Supports DES/3DES
­ Supports SHA-1/224/256
­ Supports MD5
­ Supports CSS
­ Supports RC4
­ Random number generator
MPEG1 Decoder
MPEG2 Decoder
­ MPEG MP@ML, MP@HL
­ Supports de-blocking filter
­ Full-HD 30P dual decoder
MPEG4 Decoder (option)
­ ASP@L5
­ Full-HD 30P dual decoder
H.264 (MPEG4.10 / AVC) HD Decoder (option)
­ MP@L4.0, HP@L4.0, constrained BP@L3 video standard
­ Full-HD 30P dual decoder
VC-1 (SMPTE421M) Decoder (option)
­ MP@HL, AP@L3
­ WMV9 decoder MP@HL
­ Full-HD 30P dual decoder
DivX (XviD) Decoder (option)
­ DIVX3 / DIVX4 / DIVX5 / DIVX6 / DIVX HD
­ Full-HD 30P dual decoder
AVS Decoder (option)
­ Jizhun profile @Level 6.2 (supports 4:2:0 format)
­ Full-HD 30P dual decoder
RMVB Decoder (option)
­ RealVideo8/9/10
Full-HD 30P dual decoder
VP6 Decoder (option)
VP8 Decoder (option)
­ Supports 3D side-by-side Full-HD contents
­ Full-HD 30P dual decoder
MVC
­ H.264 stereo high profile Full-HD 60fps
2D Graphics
­ Supports multiple color modes
­ Point, horizontal/vertical line primitive drawings
­ Rectangle fill and gradient fill functions
­ Bitblt with transparent options
­ Alpha blending and optional pre-multiplied alpha composition Bitblt
­ Stretch Bitblt
­ YCbCr to RGB color space conversion
­ Supports index to direct mode bitblt
Image Resize
­ Supports 16bpp/32bpp direct color format
­ Supports 420/422 video format
­ Supports 420/422/444 JPEG format
­ Arbitrary ratio vertical/horizontal scaling of video, from 1/128X to 128X
­ Simple DMA
­ Supports MMU in OSD mode
OSD Plane
­ Three linking list OSDs with multiple color mode and all of them have up-scaler
­ Supports stereo OSD.
Video Plane
­ Supports video freeze and over scan
­ Flesh tone management
­ Gamma correction
­ Color Transient Improvement (CTI)
­ 2D Peaking
­ Saturation/hue adjustment
­ Brightness and contrast adjustment
­ Black and White level extender
­ Adaptive Luma management
­ Automatic detect video, film and mixed-mode source
­ 3:2/2:2 pull down source detection
­ Supports FHD motion-adaptive de-interlace
­ Supports excellent low angle image processing
­ Brilliant boundary shaping for moving object
­ Advanced non-linear panorama scaling
­ Programmable zoom viewer
­ Progressive scan output
­ Supports alpha blending for OSD on video plane
­ Dithering processing for flat panel display
­ Frame rate conversion
­ Supports FHD panel and VGA dot-to-dot
­ Supports PIP/POP, (dual de-interlace, one HD and one SD)
OD (option)
­ Supports 60Hz Full-HD and WXGA panel over drive
TCON (option)
­ Flexible timing control with programmable timing
­ Horizontal timing control
­ Vertical timing control
­ Multi-line timing control
­ Multi-frame timing control
­ Supports gate power modulation timing
­ Supports command-based timing
­ Supports POL inversion every 30 seconds
­ Supports 1/2/4/8 frame inversion, 1-line inversion, 2-line inversion, and could up to 255-
line dot inversion
Local Dimming
­ Block division: up to 800 total blocks, up to 100 horizontal blocks
­ Supports 50K ~ 50M SPI clock rate
LVDS
­ Supports 6/8/10-bit one-link, 6/8/10-bit dual-link LVDS transmitter
­ Built-in spread spectrum for EMI performance
­ Programmable panel timing output
Mini-LVDS
­ Dual port 8-bit 6 pairs mini-LVDS output.
EPI
­ 6 port, 8/10-bit EPI
CVBS In
­ On-chip 54 MHz 10-bit video ADC
­ Supports PAL (B,G,D,H,M,N,I,Nc), NTSC, NTSC-4.43, SECAM
­ NTSC/PAL supports 3D/2D comb filter
­ Built-in motion-adaptive 3D Noise Reduction
­ VBI data slicer for CC/TT decoding
­ Supports 1 S-Video
­ Supports 2-channel CVBS
­ Supports SCART connector
VGA In
­ Supports VGA input up to UXGA 162 MHz
­ Supports full VESA standards
Component Video In
­ Supports 2 component video inputs
­ Supports 480i / 480p / 576i / 576p / 720p / 1080i / 1080p
Audio ADC
­ Supports 2-pair L/R input
Audio digital input
­ Supports 1 bit (2 channel) I2S audio input
HDMI Receiver
­ Four channel HDMI1.4a
­ Maximum data rate can be up to 3.3 GHz
­ Audio return channel
­ EIA/CEA-861B
­ CEC
Video bypass
­ ATV bypass
­ CVBS Monitor (any AV or S-video input)
TV audio demodulator
­ Supports BTSC / EIA-J / A2 / NICAM / PAL FM / SECAM world-wide formats
­ Standard automatic detection
­ Stereo demodulation, SAP demodulation
­ Mode selection (Main/SAP/Stereo
Audio DAC
­ Supports 2-pair audio DACs
DRAM Controller
­ 16-bit DDR2/DDR3 interface
­ Supports DDR2 1066Mhz, DDR3 1333Mhz
­ Supports 512Mb or 1Gb or 2Gb DDR2 and DDR3 DRAM device
­ Supports DDR2-1066/DDR3-1333/DDR3-1600 device
Audio DSP
­ Supports AC-3 (Dolby Digital) decoding and E-AC3 (Dolby Digital Plus) decoding (option)
­ MPEG-1 layer I/II decoding
­ Supports WMA / HE-AAC (option)
­ Support Dolby DDCO, and MS10 (option)
­ Dolby Prologic II (option)
­ Audio output: 5.1ch + 2ch (down mix) + 2ch(bypass)
­ Pink noise and white noise generator
­ Equalizer
­ Bass management
­ 3D surround processing with virtual surround
­ Audio and video lip synchronization
­ Supports bass/treble
­ Automatic volume control
­ Supports 5-bit (10-channel) main audio I2S output interface, each of these channels is up
to 24-bit resolution
S/PDIF interface
­ Supports SPDIF in bypass
­ SPDIF out
Analog TV IF Demodulator
­ Supports world-wide analog TV standard
­ Accept direct IF and low IF
­ Full digital AGC control and carrier recovery
­ Embedded SAW filter and IF Amplifier. Cost effective TV front-end structure and no more cost on:
­ External analog SAW filters (Video/Audio)
­ External analog IF demodulator
­ External peripheral circuit on CVBS signal data path
­ External SAW filter and IF VGA on tuner
Peripherals
­ Three built-in UARTs with Tx and Rx FIFO
­ Ten basic serial interfaces: one is for the tuner, four are the masters for general purpose and two of them can be active in standby mode, one is the slave for VGA DDC, the other four extra slave serial interfaces used for HDMI
EDID data
­ Five PWMs, two of them can be active in standby mode
­ IR receiver
­ Real-time clock and watchdog controller
­ Built-in 2-link USB2.0/1.1, both of them support external hub with 16 endpoints.
­ Built-in uP for standby mode
­ Supports SDIO interface
­ Supports smart card interface.
­ Supports two serial flash or one serial and one NAND flash
­ Supports 4-input low-speed ADC
­ Supports boundary scan (JTAG)
IC Outline
­ LQFP Package 256 pins with E-pad
­ 3.3V/1.2V and 1.8V for DDR2 or 1.5V for DDR3
USB INTERFACE
Main Concept IC has integrated 2 USB 2.0 interface. One of them is used for Ethernet function, the other one is used for USB connectivity for last user. Last user can play video, picture and audio files. Also digital channels can be record to external storage device by this interface. All SW files can be updated with interface.
USB circuit has 3 main parts
· Integrated USB 2.0 Host interface of D3K
· Protection IC
· Over Current Protection IC
DDR3 SDRAM 1Gb G-die
Description:
The 1Gb DDR3 SDRAM G-die is organized as a 8Mbit x 16 I/Os x 8banks device. This synchronous device achieves high speed double-data-rate transfer rates of up to 2133Mb/sec/pin(DDR3-2133)for general applications. The chip is designed to comply with the following key DDR3 SDRAM features such as posted CAS, Programmable CWL, Internal (Self) Calibration, On Die Termination using ODT pin and Asynchronous Reset . All of the control and address inputs are synchronized with a pair of externally supplied differential clocks. Inputs are latched at the cross point of differential clocks (CK rising and CK falling). All I/Os are synchronized with a pair of bidirectional strobes (DQS and DQS) in a source synchronous fashion. The address bus is used to convey row, column, and bank address information in a RAS/CAS multiplexing style. The DDR3 device operates with a single 1.5V ± 0.075V power supply and 1.5V ± 0.075V VDDQ. The 1Gb DDR3 G-die device is available in 96ball FBGA(x16).
Features
• JEDEC standard 1.5V ± 0.075V Power Supply
• VDDQ = 1.5V ± 0.075V
• 533MHz fCK for 1066Mb/sec/pin, 667MHz fCK for 1333Mb/sec/pin, 800MHz fCK for 1600Mb/sec/pin, 933 MHz fCK for 1866Mb/sec/pin, 1066 MHz fCK for 2133Mb/sec/pin
• 8 Banks
• Programmable CAS Latency(posted CAS): 5, 6, 7, 8, 9, 10, 11, 12, 13, 14
• Programmable Additive Latency: 0, CL-2 or CL-1 clock
• Programmable CAS Write Latency (CWL) = 6 (DDR3-1066),
 (DDR3-1333), 8 (DDR3-1600), 9 (DDR3-1866), 10 (DDR3-2133)
• 8-bit pre-fetch
• Burst Length: 8 (Interleave without any limit, sequential with starting address “000” only), 4 with tCCD = 4 which does not allow seamless read or write [either On the fly using A12 or MRS]
• Bi-directional Differential Data-Strobe
• Internal(self) calibration : Internal self calibration through ZQ pin (RZQ : 240 ohm ± 1%)
• On Die Termination using ODT pin
• Average Refresh Period 7.8us at lower than TCASE 85°C, 3.9us at 85°C < TCASE < 95 °C
• Asynchronous Reset
• Package : 96 balls FBGA - x16
• All of Lead-Free products are compliant for RoHS
• All of products are Halogen-free.
Panel Supply Switch Circuit
This switch is used to open and close panel supply of TCON. It is controlled by port of main controller. Also with this circuit panel sequence could be adjusted correctly. 3 panel supplies are connected to this circuit. All of them are optional according to panels.
SPI FLASH MEMORY
EN25Q64 64 Megabit Serial Flash Memory with 4Kbyte Uniform Sector
General Description
The EN25Q64 is a 64 Megabit (8192K-byte) Serial Flash memory, with advanced write protection mechanisms. The EN25Q64 supports the standard Serial Peripheral Interface (SPI), and a high performance Dual output as well as Quad I/O using SPI pins: Serial Clock, Chip Select, Serial DQ0(DI), DQ1(DO), DQ2(WP#) and DQ3(NC). SPI clock frequencies of up to 50MHz are supported allowing equivalent clock rates of 100MHz for Dual Output and 200MHz for Quad Output when using the Dual/Quad Output Fast Read instructions. The memory can be programmed 1 to 256 bytes at a time, using the Page Program instruction. The EN25Q64 is designed to allow either single Sector/Block at a time or full chip erase operation. The EN25Q64 can be configured to protect part of the memory as the software protected mode. The device can sustain a minimum of 100K program/erase cycles on each sector or block.
EN25QH16 16 Megabit Serial Flash Memory with 4Kbyte Uniform Sector
General Description
The EN25QH16 is a 16 Megabit (2,048 K-byte) Serial Flash memory, with enhanced write protection mechanisms. The EN25QH16 supports the standard Serial Peripheral Interface (SPI), and a high performance Dual/Quad output as well as Dual/Quad I/O using SPI pins: Serial Clock, Chip Select, Serial DQ0(DI), DQ1(DO), DQ2(WP#) and DQ3(HOLD#). SPI clock frequencies of up to 80MHz are supported allowing equivalent clock rates of 160MHz (80MHz x 2) for Dual Output and 320MHz (80MHz x 4) for Quad Output when using the Dual/Quad I/O Fast Read instructions. The memory can be programmed 1 to 256 bytes at a time, using the Page Program instruction. The EN25QH16 is designed to allow either single Sector/Block at a time or full chip erase operation. The EN25QH16 can be configured to protect part of the memory as the software protected mode. The device can sustain a minimum of 100K program/erase cycles on each sector or block.
I-LM1117/LM 800mA Low-Dropout Linear Regulator
The LM1117 is a series of low dropout voltage regulators with a dropout of 1.2V at 800mA of load current. It has the same pin-out as National Semiconductor’s industry standard LM317.
The LM1117 is available in an adjustable version, which can set the output voltage from 1.25V to 13.8V with only two external resistors. In addition, it is also available in five fixed voltages, 1.8V, 2.5V, 2.85V, 3.3V, and 5V. The LM1117 offers current limiting and thermal shutdown. Its circuit includes a zener trimmed band gap reference to assure output voltage accuracy to within ±1%. The LM1117 series is available in SOT-223, TO-220, and TO-252 D-PAK packages. A minimum of 10μF tantalum capacitor is required at the output to improve the transient response and stability.
Features
Available in 1.8V, 2.5V, 2.85V, 3.3V, 5V, and Adjustable
Versions
*  Space Saving SOT-223 Package
* Current Limiting and Thermal Protection
* Output Current 800mA
* Line Regulation 0.2% (Max)
* Load Regulation 0.4% (Max)
* Temperature Range
* LM1117 0°C to 125°C
* LM1117I -40°C to 125°C
Applications
* 2.85V Model for SCSI-2 Active Termination
* Post Regulator for Switching DC/DC Converter
* High Efficiency Linear Regulators
* Battery Charger
* Battery Powered Instrumentation.
SERVICE MENU SETTINGS
In order to reach service menu, First Press “MENU” Then press the remote control code two times, which is “4725”.
In first screen following items can be seen (MB8x is same as MB6x service menu):
USB Operations
USB operations option can not be used directly. It can be used for updating panel tool, hw configuration etc.
SOFTWARE UPDATE
In MB82 project there is only one software. From following steps software update procedure can be seen:
1. MB82.bin directly inside of a flash memory(not in a folder).
2. Put flash memory to the TV when TV is powered off.
3. Power on the and press OK button on the remote control when the tv is opened.
4. If First Time Installation screen comes, it means software update procedure is successful.
No Backlight Problem
Problem: If TV is working, led is normal and there is no picture and backlight on the panel.  Possible causes: Backlight pin, dimming pin, backlight supply, stby on/off pin Backlight pin should be high in open position. If it is low, please check Q30 and panel cables.
Dimming pin should be high or square wave in open position. If it is low, please check S16 for Mstar side and panel or power cables, connectors.
Backlight power supply should be in panel specs. Please check CN4 for MB82, related connectors for power supply cards.
STBY_ON/OFF should be low for standby on condition, please check R2090.
CI Module Problem
Problem: CI is not working when CI module inserted.
Possible causes: Supply, supply control pin, detect pins, mechanical positions of pins
CI supply should be 5V when CI module inserted. If it is not 5V please check CI_POWER_CTRL, this pin should be low.
Check mechanical positions of CI module.
Detect ports should be low. If it is not low please check CI connector pins, CI module pins and 3V3_VCC on MB82.
Led Blinking Problem
Problem: LED blinking, no other operation
This problem indicates a short on Vcc voltages. Protect pin should be logic high while normal operation. When there is a short circuit protect pin will be logic low. If you detect logic low on protect pin, unplug the TV set and control voltage points with a multimeter to find the shorted voltage to ground.
IR Problem
Problem: LED or IR not working
Check LED card supply on MB82 chassis.
Keypad Touchpad Problems
Problem: Keypad or Touchpad is not working
Check keypad supply and KEYBOARD pin on MB82
USB Problems
Problem: USB is not working or no USB Detection.
Check USB Supply, It should be nearly 5V.
No Sound Problem
Problem: No audio at main TV speaker outputs.
Check supply voltages of VDD_AUDIO, 5V_VCC or 12V_VCC with a voltage-meter.
There may be a problem in headphone connector or headphone detect circuit (when headphone is connected, speakers are automatically muted). Measure voltage at HP_DETECT pin, it should be 3.3v.
No Sound Problem at Headphone
Problem: No audio at headphone output.
Check HP detect pin, when headphone is. Check 5V_VCC and 3V3_VCC with a voltage.
Standby On/Off Problem
Problem:
Device cannot boot, TV hangs in standby mode.
There may be a problem about power supply. Check 12V_VCC, 5V_VCC and 3V3_VCC with a voltage-meter. Also there may be a problem about SW. Try to update TV with latest SW. Additionally it is goood to check SW printouts via hyper-terminal (or Teraterm). These
printouts may give a clue about the problem.
No Signal Problem
Problem: No signal in TV mode.
Check tuner supply voltage; 3V3_TUN. Check tuner options are correctly set in Service
menu. Check AGC voltage at IF_AGC pin of tuner.

Sunday, April 26, 2020

Aiwa MICRO HI FI COMPONENT SYSTEM CXLMN5 AND XR MN5 Disassemble procedure Check modes details and more

How to disassemble the mechanism of CX-LMN5 is the Amplifier, CD player, Tape Deck and Tuner section in XR-MN5. System reset, software version display. 
Canadian model, US model, AEP model, UK model, E Model and Australian Model
Power output
Rated: 64 W + 64 W (6 Ω)
1 %, 1 kHz/DIN 45500)
Reference: 80 W + 80 W (6Ω T.H.D.
10 %, 1 kHz/DIN 45324)
MUSIC POWER: 220 W + 220 W
SPEAKERS: 6 Ω or more
PHONES: 32 Ω or more
CASSETTE DECK; 4 tracks, 2 channels stereo
CD PLAYER: Semiconductor laser. Emission duration: continuous.
Setting the clock
1.In stop mode, hold down SHIFT and press CLOCK on the remote.
Go to step 3 when the hour of the clock display flashes.
2 Within 6 seconds, press ENTER.
The hour flashes in the display.
3 Press f or g to set the hour , then press ENTER.
4 Press for go to set the minute.
Each press changes the time in 1-minute steps.
5 Press ENTER.
The time display stops flashing and the clock starts from 00 seconds.
To display the time while the power is on
Hold down SHIFT and press CLOCK on the remote.
The time will be displayed for 6 seconds.
If "         " appears when the unit is turned off
There has been a power interruption. Reset the clock.
Cold Reset
The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
1. Press the POWER button to turn off the main power.
2. While depressing the Stop button, press the POWER button.
3. The fluorescent indicator tube does not display any message and the set is reset.
Version Display Mode
1. Press the POWER button to turn the set on.
2. To enter the test mode, press two buttons Stop and POWER simultaneously for more than five seconds. The version of the microcomputer is displayed.
FL Tube Check
1. Insert a disc, and extract an AC plug.
2. While depressing the >|| (CD) button, insert an AC plug to enter the test mode.
3. The message “CD TEST” is displayed, the initialization is performed.
Then all segments of the fluorescent indicator tube are turned on.
CD Ship Mode
This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
1. Press the POWER button to turn the set on.
2. Set the FUNCTION to CD.
3. Press the Stop button for more than five seconds.
4. After a message “MECHA LOCK” is displayed on the fluorescent indicator tube, the CD ship mode is set and the power is turned off.
Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
1. Press the POWER button to turn the set on.
2. Press two buttons of Stop and (CD EJECT) simultaneously for five seconds.
3. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure
1. Press two buttons of Stop and (CD EJECT) simultaneously for five seconds again.
2. The message “UNLOCKED” is displayed and the tray is unlocked.
Note : When “LOCKED” is displayed, the tray lock is not released by turning power on/off with the POWER button.
AMP Test
This mode is used to check the function of the amplifier.
1. Extract an AC plug.
2. While depressing the AUX button, insert an AC plug to enter the AMP test mode. The message “AMP TEST” is displayed.
3. The message “Volume MAX” is displayed, when the VOLUME knob is rotated clockwise. The message “Volume 0” is displayed, when the VOLUME knob is rotated counterclockwise.
4. Each time the BASS or TREBLE knob is turned, the message “EQ MAX”, “EQ MIN” or “EQ FLAT” is displayed in this order.
AM Channel Step 9 kHz/10kHz Selection Mode
Either the 9 kHz step or 10 kHz step can be selected for the AM channel step. (EXCEPT AEP,UK)
1. Set the FUNCTION to AM.
2. While depressing the TUNER button, press the POWER button.
3. The channel step is changed over.
CD Test Mode
This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the pickup.
1. Extract an AC plug.
2. While depressing the (CD) button, insert an AC plug to enter the CD test mode. The message “CD TEST” is displayed.
3. With CD in stop status, press the >>| button to move the pickup to outside trace, or press the |<< button to inside track.
When press the >>|| (CD) button, normal playback is performed.
5. Each time the >||  (CD) button is pressed during normal playback, the tracking servo is switched on or off.
6. To exit this mode, either change to other functions or extract an AC plug.
CD Repeat 5 Times Limit Release Mode
1. Press the POWER button to turn the set on.
2. Select the FUNCTION to CD.
3. Press two buttons of >>| and u >>| (CD) simultaneously.
4. The repeat all mark blinks and then repeat 5 times limit is released.
How to disassemble the set
This set can be disassembled in the order shown below

Side Panel (L)(R), Top Panel, Back Panel
Front Panel Section and FRONT Board
Cassette Deck Mechanism and Cassette Panel
CD Mechanism Deck (CDM69BV-30CBD64NS) and the Base Unit
Base Unit (BU-30CBD64NS) and BD Board
SW Board, Bracket (TOP) Assy and CONNECTOR Board
Motor (Stocker) Assy (Stocker)(M761),  Motor (Roller) Assy (Roller)(M781)
Motor (Mode) Assy (Mode)(M771) and Rubber Roller (Slider) Assy
Timing Belt (Front/Rear) and Cam (Gear) and sensor board

Saturday, April 04, 2020

How to replace the main board, Color wheel, Projection Lens, Fan, TES assembly LG SVC BX503 DLP Projector

Replacement Method   Noise related (FAN & Color wheel & circuit high frequency noise)
1). If it is decided that there is (abnormal) noise in the SET High possibility of defect FAN
a. Adjust remote controller In-start -> enter Fan control to verify information of each Fan.
b. Adaptive control Enable turn OFF, and adjust voltage by ± 1~2V for Fan suspected of high noise or for each FAN, and verify increase/decrease of noise.
c. If it is judged that noise is detected quickly by increase or decrease of certain Fan Voltage, disassemble SET and verify if there is any interfering object (cable or foreign object) around the Fan, and if none, replace with new FAN
d. Need to verify if it matches “FAN location and direction” information mentioned in the previous chapter during the replacement of FAN.
e. Perform b category again and check if it is enhanced.
2). If it could not be found by No. 1 category * High possibility of defect Color wheel
Case 1. Screen is normal
1. Turn on the SET, and remove power cord immediately.
2. After inserting the power cord and turning the SET ON, verify the noise occurrence when FAN rotates for about 1~2 min. and Lamp is turned on.
3. If noise occurs here, Color wheel defect is suspected (Refer to the previous chapter Part replacement – C/W, verify status and replace)
Case 2. Screen is abnormal or not displayed
1. Verify existence of noise by No. 1, 2 contents of Case 1
3. If noise occurs here , Color wheel defect is suspected.
3). If it is a sharp high frequency noise while it is not Fan or C/W defect
It is mostly circuit Noise, and there is a possibility that it occurred by aging of Main board or certain parts of PSU, so CHECK this part in detail.
If it is not any of the above cases, high frequency Noise may occur due to the characteristics of LAMP, so replace LAMP if necessary.
Replacement Process.
.
Replacement Method – Main board ass'y
Disassembly.
1. Remove Top cover.
2. Remove 4 Main Board Screws (No. 2 marked part)
- Separate various cables.
3. Remove Main Board + AV Bracket at the same time.
Assembly.
1. Insert to SET after combining MAIN ass'y + AV BRACKET.
2. Reverse order of disassembly for the remaining procedure.
Replacement Method – Engine ass'y
Disassembly.
1. Remove Top cover & Main board ass‘y.
2. Remove 7 Light Engine ass'y fixing Screws.
3. Separate Engine ass‘y.
Assembly.
1. Perform in the reverse order of disassembly.
2. Work by referring to the below cabling.
Replacement Method – Projection Lens
Disassembly.
1. Remove Top cover & Main board & Engine ass‘y.
2. Remove 3 Projection Lens fixing Screws.
3. Carefully remove Projection Lens
Be careful not to have foreign objects inside Engine.
Assembly.
1. Insert Rubber to prevent foreign object in Projection Lens.
2. Assemble in the reverse order of disassembly.


Replacement Method – Color wheel & C/W Board Replacement.
Disassembly.
1. Remove Top cover & Main board & Engine ass‘y.
2. Remove 4 Screws.
3. Remove C/W ass'y.
After removing 3 Screws.
Assembly.
1. Assemble in the reverse order of disassembly.
But, be careful for the Rubber shape transform.
Replacement Method – Color wheel & C/W Board Replacement.
Disassembly.
1. Disassemble C/W ass'y.
2. After removing 2 Screws at No. 3, disassemble Board ass‘y.
Assembly.
1. After removing 1 Screw, replace with new C/W.
Replacement Method – TEC ass'y (only for BX503B, GX513)
Disassembly.
1. Disassemble Engine ass'y.
2. Remove 5 Screws.
Assembly.
1. Assemble in the reverse order of disassembly.
No. 2 part Thermal Grease shall be sprayed enough.

Connector details
Adjust remote control.
You should have an adjust remote control of LG, to enter the service mode to these projectors.  Adjust remote control can be bought from any authorized service center for LG.  These adjust remote controls can be used to enter the service mode of, TVs, VCRs, Audio systems of LG. It has an uneqe button marked INSTART. Service mode can be accessed by prssing this special button. There is no other way to enter the service mode of LG devices.
Adjust its service parameters.