LG 47LB5600, 47LB5600SB – 3D LCD TV - Chassis adjustments, Software Update - EDID Data - White balance adjustment and more....

 

North-Latin America, Europe-Africa, Asia-Oceania.

Applied all LED TV with LJ43B, chassis.

(1) The adjustment is according to the order which is designated and which must be followed, according to the plan with all Unit: Product Specification Standard.
(2) Power adjustment: Free Voltage.
(3) Magnetic Field Condition: Nil.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation: Above 5 Minutes (Heat Run).
Temperature: at 25 ºC±5 ºC
Relative humidity: 65 ± 10%
Input voltage: 100~220V AC 50/60Hz
(6) Adjustment equipments : Color Analyzer (CA-210 or CA-110), Service remote controller.
(7) Push The “IN STOP KEY”  of Service remote controller – For memory initialization.

(Service or Factory) remote control is entirely different from your customer remote control.  It has some special buttons and functions. The main is "IN START" and "IN STOP" keys.  All LG sets need to have this remote control for service adjustment. One of it is enough to adjust all the models of LG TV sets. You can buy it either from the service department of LG, or by any online electronics spare part shop.  Without this remote control no adjustment to LG sets can be done.). {Factory Remote Control - MKJ 39170828.}

Case1 : Software version up.
1) After downloading S-W by USB , TV set will reboot automatically.
2) Push “In-stop” key.
3) Push “Power on” key.
4) Function inspection.
5) After function inspection, Push the “In-stop” key.
Case2 : Function check at the assembly line.
1) When TV set is entering on the assembly line, Push “In-stop” key at first.
2) Push “Power on” key for turning it on.
=> If you push “Power on” key, TV set will recover channel information by itself.
3).After function inspection, Push “In-stop” key.

Main PCB check process.
* APC – After Manual-Insert, executing APC
* Boot file Download.
(1) Execute ISP program “Mstar ISP Utility” and then click “Config” tab.
(2) Set as below, and then click “Auto Detect” and check “OK” message.
If “Error” is displayed, Check connection between computer, jig, and set.
(3) Click “Read” tab, and then load download file (XXXX.bin) by clicking “Read”.

(4) Click “Connect” tab. If “Can’t ” is displayed, Check connection between computer, jig, and set.

(5) Click “Auto” tab and set as below.
(6) Click “Run”.
(7) After downloading, check “OK” message.

USB DOWNLOAD(*.epk file download).
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is Low, it didn't work. But your downloaded version is High, USB data is automatically detecting.
(3) Show the message "Copying files from memory".

(4) Updating is staring.

(5) After updating is complete, The TV will restart automatically.
(6) If TV turns on, check your updated version and Tool option.
* If downloading version is higher than your TV having, TV can lose all channel data. In this case, you have to channel recover. If all channel data is cleared, you didn't have a DTV-ATV test on production line.

After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote controller.
(2) Select "Tool Option 1" and Push "OK" button.
(3) Punch in the number. (Each model has their number.)
(4) Completed selecting Tool option.

RS-232C Connection Method.
Connection: PCBA (USB Port) -> USB to Serial Adapter (UC-232A) -> RS-232C cable -> PC(RS-232C port).
* Product name of USB to Serial Adapter is UC-232A.

 Caution: LJ43* chassis support only UC-232A driver. (only use this one.).

Total Assembly line process - Adjustment. Preparation.
* W-B Equipment condition
CA210 : CH14, Test signal : Inner pattern (80IRE) – in case of LED back light.
* Above 5 minutes H-run in the inner pattern. (“power on” key of adjust remote control)
► The spec of color temperature and coordinate.

► CA210 : CH 14, Test signal : Inner pattern (80IRE)
- Standard color coordinate and temperature using CA-1000 (by H-R time)
* L14 LGD, INX Module
March to December & Global
Normal line (LB5500, LB5600)

Connecting picture of the measuring instrument (On Automatic control)
Inside PATTERN is used when W-B is controlled. Connect to auto controller or push Adjustment R-C POWER-ON -> Enter the mode of White-Balance, the pattern will come out.

Auto-control interface and directions.
(1) Adjust in the place where the influx of light like floodlight around is blocked. (Illumination is less than 10ux).
(2) Adhere closely the Color Analyzer ( CA210 ) to the module less than 10cm distance, keep it with the surface of the Module and Color Analyzer’s Prove vertically.(80~100°).
(3) Aging time.
- After aging start, keep the power on (no suspension of power supply) and heat-run over 5 minutes.
- Using ‘no signal’ or ‘full white pattern’ or the others, check the back light on.
* Auto adjustment Map(RS-232C)
RS-232C COMMAND
[ CMD ID DATA ]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End.

Manual W-B process using adjusts Remote control.(TBD)

* Color analyzer(CA100+, CA210) should be used in the calibrated ch by CS-1000
* Operate the zero-calibration of the CA100+ or CA-210, then stick sensor to the module when adjusting.
*After enter Service Mode by pushing “ADJ” key,

* Enter White Balance by pushing “►” key at “8. White Balance”.

* For manual adjustment, it is also possible by the following sequence.
(1) Set TV in Adj. mode using POWER ON
(2) Zero Calibrate the probe of Color Analyzer, then place it on the center of LCD module within 10cm of the surface
(3) Press ADJ key -> EZ adjust using adj. R/C -> 8. White Balance then press the cursor to the right (KEY►). When KEY(►) is pressed 206 Gray internal pattern will be displayed.
(4) Adjust Cool modes
(i). Fix the one of R-G-B gain to 192 (default data) and decrease the others
(If G gain is adjusted over 172 and R and B gain less than 192, increase G gain to 192 and increase R gain and B gain same amount of increasing G gain.)
(ii). If G gain is less than 172, Increase G gain by up to 172, and then increase R gain and G gain same amount of increasing G gain.
(iii). If R gain or B gain is over 255, Readjust G gain less than 172, Conform to R gain is 255 or B gain is 255.
(5) Adjust two modes (Medium - Warm) Fix the one of R/G/B gain to 192 (default data) and decrease the others.
(6) Adj. is completed, Exit adjust mode using “EXIT” key on Remote controller.
*  If internal pattern is not available, use RF input. In EZ Adj. menu
8. White Balance, you can select one of 2 Test-pattern: ON, OFF. Default is inner (ON). By selecting OFF, you can adjust using RF signal in 206 Gray pattern.

CASE Cool
First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
i) Decrease the R, G.
(2) x, y < target
i) First decrease the B gain,
ii) Decrease the one of the others.
(3) x > target , y< target
i) First decrease B, so make y a little more than the target.
ii) Adjust x value by decreasing the R
(4) x < target , y >target
i) First decrease B, so make x a little more than the target.
ii) Adjust x value by decreasing the G
How to adjust
(1) If G gain is adjusted over 172 and R gain and B gain less
than 192 , Adjust is O.K.
(2) If G gain is less than 172 , increase G gain by up to 172, and then increase R gain and B gain same amount of increasing G gain.
(3) If R gain or B gain is over 255 , Readjust G gain less than 172, Conform to R gain is 255 or B gain is 255.
CASE Medium - Warm
First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
i) Decrease the R, G.
(2) x, y < target
i) First decrease the B gain,
ii) Decrease the one of the others.
(3) x > target , y< target
i) First decrease B, so make y a little more than the target.
ii) Adjust x value by decreasing the R
(4) x < target , y >target
i) First decrease B, so make x a little more than the target.
ii) Adjust x value by decreasing the G
*  After You finish all adjustments, Press “In-start” button and compare Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable. If it is not same, then correct it same with BOM and unplug AC cable. For correct it to the model’s module from factory JIG model.
*  Push the “IN STOP KEY” after completing the function inspection.

DPM operation confirmation.
(Only Apply for MNT Model)
Check if Power LED Color and Power Consumption operate as standard.
* Set Input to RGB and connect D-sub cable to set
* Measurement Condition: (100~240V@ 50/60Hz)
* Confirm DPM operation at the state of screen without Signal.

DDC EDID Write (HDMI 256Byte)
* Connect HDMI Signal Cable to HDMI Jack.
* Write EDID DATA to EEPROM(24C02) by using DDC2B protocol.
* Check whether written EDID data is correct or not.
* For SVC Ass’y, EDID have to be downloaded.

EDID DATA.
1) All Data : HEXA Value
2) Changeable Data :
*: Serial No : Controlled - Data:01
**: Month : Controlled - Data:00
***:Year : Controlled
****:Check sum
- Auto Download
* After enter Service Mode by pushing “ADJ” key,
* Enter EDID D-L mode.
* Enter “START” by pushing “OK” key.

Caution:
* Use the proper signal cable for EDID Download.
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
Caution:
- Never connect HDMI & D-sub Cable at the same time.
- Use the proper cables below for EDID Writing.
- Download HDMI1, HDMI2 separately because HDMI1 is different from HDMI2.

Outgoing condition Configuration
* When pressing IN-STOP key by SVC remocon, Red LED are blinked alternatively. And then automatically turn off.  (Must not AC power OFF during blinking)
 GND & Hi-pot test
GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion condition
GND & HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD - AV CORD is tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A-V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next process automatically.
Checkpoint
(1) Test voltage
① 3 Poles
- GND: 1.5KV-min at 100mA
- SIGNAL: 3KV-min at 100mA
② 2 Poles
- SIGNAL: 3KV-min at 100mA
(2) TEST time: 1 second
(3) TEST POINT
① 3 Poles
- GND Test = POWER CORD GND and SIGNAL CABLE GND.
- Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL.
② 2 Poles
- Hi-pot Test = Accessible Metal and LIVE & NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5mArms
5. Local Dimming Function Check
(Not require)
Step1) Turn on TV.
Step2) Press “P-only” key, enter to power only mode and escape the “P-only” Mode by pressing “Exit” key
Step3) Press “Tilt” key, entrance to Local Dimming mode.
Step4) At the Local Dimming mode, module Edge Backlight moving Top to bottom Back light of module moving
Step5) confirm the Local Dimming mode
Step6) Press “Exit” key.

Outgoing condition Configuration
* When pressing IN-STOP key by SVC remocon, Red LED are blinked alternatively. And then automatically turn off.  (Must not AC power OFF during blinking)
GND & Hi-pot test
GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion condition
GND & HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD-AV CORD is tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next process automatically.
Checkpoint
(1) Test voltage
① 3 Poles
- GND: 1.5KV-min at 100mA
- SIGNAL: 3KV-min at 100mA
② 2 Poles
- SIGNAL: 3KV-min at 100mA
(2) TEST time: 1 second
(3) TEST POINT
① 3 Poles
- GND Test = POWER CORD GND and SIGNAL CABLE GND.
- Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL.
② 2 Poles
- Hi-pot Test = Accessible Metal and LIVE & NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5mArms
5. Local Dimming Function Check (Not require)
Step1) Turn on TV.
Step2) Press “P-only” key, enter to power only mode and escape the “P-only” Mode by pressing “Exit” key
Step3) Press “Tilt” key, entrance to Local Dimming mode.
Step4) At the Local Dimming mode, module Edge Backlight moving Top to bottom Back light of module moving
Step5) confirm the Local Dimming mode
Step6) Press “Exit” key

3D Function Test (Only LB620)
(Pattern Generator MSHG-600, MSPG-6100 [SUPPORT HDMI1.4])
* HDMI mode NO. 872 , pattern No.83
1) Please input 3D test pattern like below (HDMI mode NO. 872 , pattern No.83)

2) When 3D OSD appear automatically , then select OK button.

3) Don’t wear a 3D Glasses, Check the picture like below