Wednesday, September 23, 2015

HOW TO DISASSEMBLE THE DVD DECK MECHANISM – USED IN LG DVD-CD RECEIVERS - Type DP12TV

Used with LG LH-T3039X (LH-T3039, SH33SU-S/W) - LH-T3530X(LH-T3530, SH33SD-S/W)
Similar deck mechanisms are used with several other models and brand DVD players.  Can use this procedure as a guide to disassemble them too.
HOW TO DISASSEMBLE Mechanism type (DP-12TV)
Main Base
Clamp Assembly Disc
1 Place the Clamp Assembly Disc as Fig. (A)
2 Lift up the Clamp Assembly Disc in direction of arrow(A).
3 Separate the Clamp Assembly Disc from the Holder Clamp.
 Plate Clamp
Turn the Plate Clamp to counterclockwise direction and then lift up the Plate Clamp.
Magnet Clamp
Clamp Upper.
Tray Disc
1 Insert and push a Driver in the emergency eject hole (A) at the right side, or put the Driver on the Lever (B) of the Gear Emergency and pull the Lever (B) in direction of arrow so that the Tray Disc is ejected about 15~20mm.
2
Pull the Tray Disc until it is separated from the Base Main completely.
Base Assembly Sled
1 Release 4 Screw (S2).
2 Disconnect the FFC Connector (C1)
Gear Feed
Gear Middle
Gear Rack
Release the Screw (S3)
Rubber Rear
Frame Assembly Up/Down
Note: Put the Base Main face down (Bottom Side)
1 Release the screw (S4)
2 Unlock the Locking Tab (L3) in direction of arrow and then lift up the Frame Assembly Up/Down to separate it from the Base Main.
Note:  When reassembling move the Guide Up/Down in direction of arrow(C) until it is positioned as Fig.(C).
When reassembling insert (A) portion of the Frame Assembly Up/Down in the (B) portion of the Guide Up/Down as Fig-B
Belt Loading
Note: Put the Base Main on original position(Top Side)
Gear pulley
Unlock the Locking Tab(L4) in direction of arrow(B) and then separate the Gear Pulley from the Base Main.
Gear Loading
Guide Up/Down
1 Move the Guide Up/Down in direction of arrow (A) as Fig.(A)
2 Push the Locking Tab(L5) down and then lift up the Guide Up/Down to separate it from the Base Main.
Note: When reassembling place the Guide Up/Down as Fig.(C) and move it in direction arrow(B) until it is locked by the Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)
PWB Assembly Loading
Note: Put the Base Main face down(Bottom Side)
1 Release 1 Screws(S5)
2 Unlock the Loading Motor (C2) from the Hook (H1) on the Base Main.
3 Unlock 2 Locking Tabs (L6) and separate the PWB Assembly Loading from the Base Main.
CLICK ON THE PICTURES TO MAGNIFY