Tuesday, May 17, 2016

Sony KDX46Q005 - Triluminos - American market – 46” LCD TV – Board replacement procedure and Troubleshooting

Sony Triluminos KDX-46Q005 – 46 inch LCD TV - M1MU  and DIC3 board Replacement procedure.
They have adjustment value for YLEV, CLEV and Sub-HUE. The board supplied will have center (average) value for them as the service parts. But adjustment values of analog RF input and analog CVBS input have large dispersion.  When M1MU board is changed, it should make a note of Sub RF and CVBS values and copy to new board which was replaced by service mode.  When DIC3 is changed, it also should make a note of Main RF and CVBS adjusted values and copy to new board both “DRC On” and “DRC Off”.
Other boards Replacement policy
Basically, when other boards are changed, it has no need to change any data. So you can replace without any operations.
M1MU Board Replacement
1.Making note of Sub adjusted values on TV micro service OSD
First of all, enter service mode by hitting “Display” > “5” > “VOL+” > “Power” key quickly. You can see TV micro service OSD.
As select RF input, you can get Sub RF adjustment values (YLEV, CLEV, SHUE), Make note of adjusted value.
As select Video input and hit “0” -> “Enter”, you can get Sub CVBS adjusted values as same as RF input.
M1MU Board Replacement
1.Making note of Sub adjusted values on TV micro service OSD
First of all, enter service mode by hitting “Display” > “5” > “VOL+” > “Power” key quickly. You can see TV micro service OSD.
As select RF input, you can get Sub RF adjustment values (YLEV, CLEV, SHUE), Make note of adjusted value.
As select Video input and hit “0” -> “Enter”, you can get Sub CVBS adjusted values as same as RF input.
Note 6 values as follows.
CCPS 1 20 CVYL xxx  > Sub RF input Y LEV
CCPS 1 21 CVCL xxx  > Sub RF input C LEV
CCPS 1 26 SHUE xx  > Sub RF input S HUE
CCPS 1 20 CVYL xxx  > Sub Video input Y LEV
CCPS 1 21 CVCL xxx  > Sub Video input C LEV
CCPS 1 26 SHUE xx  > Sub Video input S HUE.
2.Board Replacement
Change Broken board.
If the broken board is no power or can not show its OSD, you do not have to get the adjusted value. New board has center value, it should not go out of spec.
3.Copy adjusted values to New board
After replacing broken board, enter TV micro service mode, and write adjusted values which you noted before replacement.
Write 6 values as follows.
(1)Set RF input.
(2)Enter TV micro service mode.
(3)Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(4) Hit “Mute” > “Enter” to overwrite data (Red “WRITE” message appear).
(5) Change into Video input.
(6) Hit “0” > “Enter” to read CVBS input data.
(7) Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(8) Hit “Mute” > “Enter” to overwrite data (Red “WRITE” message appear).
DIC3 Board Replacement
1.Making note of Main adjusted values on WE micro service OSD
Go WE micro service OSD by hitting “JUMP” key from TV micro service OSD.
And you can get Main picture adjustment value as same as Sub picture.
Note 6 values as follows.
036 ccpx ccp_cvbs.spf 002 CVYL xxx  -> Main RF input Y LEV
036 ccpx ccp_cvbs.spf 000 CVCL xxx  -> Main RF input C LEV
036 ccpx ccp_cvbs.spf 004 SHUE xx  -> Main RF input S HUE
036 ccpx ccp_cvbs.spf 002 CVYL xxx  -> Main Video input Y LEV
036 ccpx ccp_cvbs.spf 000 CVCL xxx  -> Main Video input C LEV
036 ccpx ccp_cvbs.spf 004 SHUE xx  -> Main Video input S HUE
2.Board Replacement
Change Broken board.
If the broken board is no power or can not show its OSD, you do not have to get the adjusted value. New board has center value, it should not go out of spec.
3.Copy adjusted values to New board (DRC On)
After replacing broken board, set picture mode “Pro” and check Direct Mode should be
“Off”, it means DRC On (See below picture).
Enter WE micro service mode, and write adjusted values which you noted before replacement.
Write 6 values as follows.
(1)Set RF input and check DRC On.
(2)Enter TV micro service mode.
(3)Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(4) Hit “Mute” > “Enter” to overwrite data (Red “WRITE” message appear).
(5) Change into Video input and check DRC On.
(6) Hit “0” > “Enter” to read CVBS input data.
(7) Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(8)Hit “Mute” > “Enter” to overwrite data (Red “WRITE” message appear).
Copy adjusted values to New board (DRC Off)
Finally, set Direct Mode turn “On”, it means DRC Off (See below picture).
Enter WE micro service mode, and write adjusted values which you noted before replacement (As same data as the case of “DRC On”).
Write 6 values as follows.
(1)Set RF input and DRC Off.
(2)Enter TV micro service mode.
(3)Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(4)Hit “Mute” > “Enter” to overwrite data (Red “WRITE” message appear).
(5)Change into Video input and DRC Off.
(6)Hit “0” > “Enter” to read CVBS input data.
(7)Change data from initial values to adjusted values which you noted.
036 ccpx ccp_cvbs.spf 002 CVYL xxx
036 ccpx ccp_cvbs.spf 000 CVCL xxx
036 ccpx ccp_cvbs.spf 004 SHUE xx
(8)Hit “Mute” -> “Enter” to overwrite data (Red “WRITE” message appear).