Sunday, September 02, 2018

Grundig GV-411 Video recorder, service adjustments, service mode function details, Power board schematic


VHS-System
1/2” video cassette recorder
Tape speed ............2.339cm/s (Standard play)
Head to tape speed ...4.84m/s (Standard play)
Winding time of forward wind/rewind of a E180 Cassette: ... typically 260s
Service Test Program
Calling up, Checking the Levels of and Terminating the Service Test Program
The service test program can be called from any tape drive function other than the data entry functions (station search, …). 
While it is operating in the service mode, the VCR remains fully operational in all tape drive functions.
• Calling up the Service Test Program
Press the "STOP" button on the remote control and the "play" button on the video recorder in that order and hold them down for at least 5 seconds. 
The display will then show the values of Level 1.
• Checking the Levels of the Service Test Program
The service test program (Service Mode) is subdivided into 4 levels:
Level 1 – Keyboard control IC version, mask no. of the sequence control computer and the keyboard control computer
Level 2 – Tape deck sensors
Level 3 – Error status and error code
Level 4 – Operating hours meter.
The levels can be changed step by step by pressing the "SELECT" button on the remote control handset. Level 4 is again followed by Level 1.
• Terminating the Service Test Program:
Press the "STANDBY" button or disconnect the video recorder from the mains.
Level 1 of the Service Test Program
Mask and Version Numbers of the IC
The display is optically subdivided into three blocks of figures and characters, that is from left to right, the keyboard control IC version, the mask numbers of the sequence control computer and the keyboard control computer.
Level 2 of the Service Test Program
Checking the Tape Deck Positions and the Deck Sensors (without a cassette loaded)
The tape deck sensors can be checked by a four-place indication. The two digital places on the left for the tape drive state indicate the position of the cassette compartment and the threading roller units.
The two digital places on the right indicate several sensors. The indicated value changes with each operation of a sensor.
Tape Deck Position and Function of the Init Switch
The  function of the Init switch dependent on the tape deck position. For this, the number of the threading tacho pulses (FTA) is important. These signals are generated by the threading tacho generator (butterfly sensor) which is mechanically connected with the threading motor.
Level 3 of the Service Test Program
Error Codes and Error Status
The last error code and error status that occurred is stored in the Timer RAM and is saved even if the VCR is disconnected from the mains. To erase the data, press the "CLEAR" button on the remote control while in the service mode.
Monitoring the Tape Deck Functions
For monitoring the tape deck functions the tape deck is fitted with sensors which supply the following tacho signals according to the functions:
– WTR – reel right
– FTA – threading tacho
– FG – capstan motor
– PG/FG – headwheel motor
When one tacho pulse is missing during the operation of the tape deck, the VCR tries to move the cassette compartment to the "EJECT" position.
Level 4 of the Service Test Program
Operating Hours Meter
The operating hours meter indicates the number of hours the headwheel has been rotating.
Erasing the RAM and EEPROM
Press the buttons >> and << simultaneously on the recorder and connect the mains plug.
This erases and initializes the EEPROM. The customised station memory and the internal processor RAM are erased (with the exception of tape deck parameters and options).
Attention: If the EEPROM has been cleared or replaced the video recorder must be realigned..
On replacement of the EEPROM the option code must be entered additionally.
VCR Option Code
The VCR option codes "A"..."E" serve the purpose of activating the respective software stored in the mask-programmed IC of the different versions of video recorders. The option code is stored in the EEPROM.
– Call up the service test programme: Press the "STOP" button on the remote control handset and "play" on the video recorder in that order and hold them down for approx 5s at least. (The display will then show the values of service test programme – level 1.)
– Call up the option code "A": Press the "STOP" button on the remote control handset and "play" on the video recorder in that order and hold them down for 5s at least.

The display will then show the request to enter the option code.
– Enter the option code as specified in the table "VCR Code Numbers".
– Enter option code "A", see VCR Code Numbers (e.g. "005"), on the remote control handset.
Attention: All functions of the respective VCR will only be available if the option code has been entered correctly.
– Confirm the entered code with the "store" button on the VCR.
To verify the correct entry, the display will show the option code "A" as a hexadecimal number for about 2s,
Subsequently, the VCR switches automatically to the next option code to be entered.
– The option codes "B"..."E" are entered analogously to code "A".
Having entered the option "E", the VCR terminates the option code programme and switches over to the service test programme - level 1.
– Checking the option code:
– Call up the option code "A" .
– The code number can be checked by pressing the "store" button on the VCR without previously entering the code number.
Click on the pictures to magnify
Modulator "ON/OFF"
Switching the modulator on and off
– Call up the language selection option by pressing the buttons "eject" and "play" on the local keyboard simultaneously.
– Then press the "play" button, the display shows "TEST PICTURE ".
– Press the "Tracking" button, the message "MODULE ON " or "MODULE OFF " appears on the display.
– To switch over between the two operating modes press and hold the "Tracking" button for at least 5 seconds. The new mode will then be indicated on the display.
– Terminate the function by pressing button "STANDBY".
Power Supply (NSM)
The power supply unit is designed for two IC-versions: One version has the power transistor integrated in the driving IC (SPH4690 - IC7007), the other version (TDA4605 - IC7005) has not; the transistor is an external component (T7035) in this case.
The following description is confined to the version with the external power transistor.
In this free-running blocking-oscillator type mains stage, the IC7005 carries out the drive and monitoring of the MOS power transistor T7035 and also all necessary control and monitoring functions. The IC7005 receives on pin 1 information from the optocoupler OK7080 (mains isolation!) concerning the amplitude of the 5.4V supply on the secondary side. The current supply for the IC7005 takes place on pin 6 via the resistors R3054 and R3056 until the switch-on level is reached.
After start up the supply voltage is obtained via the diode D6027 from the winding 1, 9 of the transformer.
The series circuit consisting of the power transistor T7035 and the primary winding 6, 7 of the blocking oscillator transformer is connected to the rectified mains voltage (C2070). During the conducting phase of the transistor, energy is stored in the transformer which is fed to the secondary windings in the cut-off phase. The IC7005 controls the transferred energy by the switch-on period of T7035 so that the secondary voltages are held constant largely independent of mains voltage and load variations. The required control information is produced via the optocoupler. In addition, zero transition detection is carried out on IC7005-(8) by the information from winding 1, 9 via R3027.
Overvoltage and Overload Protection
If an overvoltage condition occurs, the supply voltage monitoring circuit responds via IC7005-(6) and interrupts the drive to the MOS transistor T7035. If the overvoltage condition is still present after restart, the complete process is repeated ("sensing process").
With short circuit secondary voltages, the IC7005, in combination with the drain current simulation (pin 2), takes up a repeated scanning state and limits the power.
Mains Undervoltage
In IC7005 a protection circuit for mains undervoltage conditions operates via pin 3. The threshold value is determined by R3005 and R3007.
Reset
When connecting the video recorder to the mains, the IC7411 generates the switch-on reset pulse with the reset capacitor C2414 on pin 4.
The resulting "POR" (Power On Reset) on IC7411-(17) is applied once as a HIGH pulse (approx. 30ms) via T7405 to the sequence control computer IC7410-(46) "IPOR". On another path, this pulse is also fed via the phase-shifting delay circuit T7030 / T7031 on the keyboard control board to the control computer IC7101-(12) as a negated pulse.
NICAM Decoder (ONIC)
General Information on NICAM
The NICAM (NEAR INSTANTANEOUS COMPANDED AUDIO MULTIPLEX) Transmission System is a digital stereo sound transmission technique.
This technique is a standard for sound transmission in television engineering. Compared to the conventional analog methods, this technology makes it possible to achieve an appreciable improvement in the signal-to-noise ratio and the dynamic range.
In a way similar to the analog stereo/ two-channel sound technology applied in Germany for example, also with NICAM, a digital sound/data signal with a separate carrier is additionally added to the conventional vision and sound signal. Apart from two digital sound channels of 10Bit each this digital signal contains scaling, identification as well as coding data for stereo, mono, two-channel sound or the data transmission.
The total dynamic input range is divided into eight stages. The socalled "Scaling Factor" identifies the respective stage and serves as the multiplication factor for the 10Bit data word. Hence its name. The scaling factor is determined every 2ms at a sampling rate of 32kHz and, together with the operational sign-bit, results in a dynamic total of 14Bit. With this method, the data rate is reduced to 704kBit/s compared to 896kBit/s of a real 14Bit transmission. 
To conceal this loss of information, use is made of statistical characteristics of the sound signal and the properties of the human ear.
Apart from this compressed data transmission, a further advantage of the Nicam-System is its low sensitivity to interference due to the use of 4PSK-Modulation (Phase Shift Keying = Phase Keying). This improvement in quality requires, however, an even more sophisticated design of the transmitter as well as of the receiver. 
NICAM Signal Processing
The "SSIF" sound-IF-signal is fed through solder contact 1970-(14) to IC7700-(29). In IC7700, the signal passes through a bandpass, a gain controlled amplifier and a mixing stage with QPSK demodulator. The phase detector corrects the differences between the "Carrier-VCO" and NICAM-IF frequency. The integrated "DATA SLICER" generates the digital signals from the NICAM-IF signal. In the "BIT RATE CLOCK RECOVERY" stage the original data clock is produced. This stage is followed by the NICAM decoder, the controller and the de-emphasis stage (digital filter J17). Subsequently, the processed signals are taken to the D/A-converters (DAC R and DAC L). The analog signals (left - IC7000-(15) / right - IC7000-(8)) are each subjected to an amplifier stage (T7701 / T7702) where they are filtered and adjusted in level. Via the plug contacts 1970-(2/4) the signals are taken to the IF amplifier for further processing.
The evaluation of the NICAM status (2 mono channels – two-channel sound, 1 mono channel / 1 data channel, stereo and NICAM-sound = analog sound) is carried out in the controller interface of IC7000.
Keyboard Control Unit (ODCE1)
The microcomputer IC7101 is the heart of the keyboard control unit and takes over the following functions with the corresponding function groups:
– Evaluation of the keyboard matrix.
– Decoding of the remote control commands from the infra-red receiver IC7103.
– Quartz clock
– Integrated RAM for storing the timer data.
– Driving the display.
– Bidirectional serial interface (DATD1 - pin 20 / 21, CLKD1 - pin 19) for data communication between the keyboard control computer and the sequence control computer
– I2C-bus interface (SDA - pin 79, SCL - pin 23) to the chassis board: EEPROM (IC7412), Tuner (1701), input selection switch (IC7552), audio circuit stage (IC7100) and NICAM Decoder (IC7700).
– The drifting of the tuner or the aerial signal generates the AFC control voltage in the frontend circuit on the chassis board. This voltage is supplied to pin 78 and the keyboard control computer readjusts the tuner tuning voltage via the I2C bus.
– In the case of power failure (max. 7 hours) the 220mF capacitor C2997 at pin 33 supplies the clock and the RAM. The diode D6099 prevents C2997 from discharging. During this period a LOW level exists at pin 2 so that further functions of the IC are switched off by the system quartz Q1001 at pin 13 / 14.
Service work after changing the Family Board:
– 2.1 Sequence Control / Deck Electronic (DE) .... Adjustment no. 1
– 2.4 Audio (AF) ............................................ Adjustment no. 1.1, 2
Family Board – Sequence Control / Deck Electronic (DE)
Test aids: Test cassette
Service work after changing the …
… Family Board or Headwheel: Adjustment no. 1
… IC7412: Adjustment no. 1
2.2 Frontend (FE): Adjustment no. 3, 4
2.3 Audio (AF): Adjustment no. 2
Service Test Program: Entering the VCR Option Code (para 1.5.2)
Family Board – Frontend (FV)
Test equipment: Oscilloscope with 10:1 Test Probe, Voltmeter, Colour Generator
Service work after replacing…
… the Tuner: Adjustment no. 2
… the IC7201: Remove R3743 – the demodulator changes automatically to a default value.
Family Board – Video/Chroma (VS)
Test equipment: Oscilloscope with 10:1 Test Probe, Frequency Counter, Colour Generator
Service work after replacing the Family Board:
Family Board – Audio (AF) & Keyboard control unit
Test equipment / aids: AF Millivoltmeter, AF Generator, branded Video Cassette.
Service work after replacing the Family Board, the RP Head or the Erase Head: Adjustment no. 1.1, 2
Keyboard Control Unit (ODCE1)
Test equipment: Frequency Counter
Service work after replacing the Keyboard Control Unit: