BOSE SoundTouch 30 Series I & II
AUDIO TEST PROCEDURES
Functional Tests
Equipment Required
Audio Signal Generator
Notes:
1. Begin the test with no
power applied.
2. Confirm the Audio Signal
Generator output is set to zero volts before connecting.
1. Twiddler Air Leak Test
1.1 Connect the audio signal
generator to the mini jack AUX input on the back of SoundDock 10.
1.2 Set the signal
generator output to:
A. Voltage = 0V
B. Frequency = 250Hz +/- 10%
1.3 Apply power to the
SoundTouch 30 and select AUX. Set volume to 60% by using the volume control.
1.4 Set the Signal
generator output to:
A. Input Voltage = 1.0Vrms +/- 10%
B. Frequency = 250Hz +/- 5Hz
1.5 Listen for air leaks
around all the cabinet seams, joints, and wire harness throughholes.
PASS if no audible air
leaks can be heard at a distance of less than 1ft (0.3M) from any exterior
surface of the enclosure.
FAIL if any air leaks can
be heard at a distance less than 1ft (0.3M) from any exterior surface of the
enclosure.
2. Woofer Air Leak Test
2.1 Set the signal
generator output to:
A. Input Voltage = 0.570 Vrms +/- 10%
B. Frequency = 44Hz +/- 5Hz
2.2 Listen for air leaks
around all the cabinet seams, joints, and wire harness throughholes.
PASS if no audible air
leaks can be heard at a distance of less than 1ft (0.3M) from any exterior
surface of the enclosure.
FAIL if any air leaks can
be heard at a distance less than 1ft (0.3M) from any exterior surface of the
enclosure.
3. Left / Right Driver Test
3.1 Apply an input signal
to the SoundTouch left channel only. Set generator as in step 1.3 and 1.4,
except set the frequency to 800Hz and confirm that only the left driver plays.
3.2 Reduce generator output
to zero volts
3.3 Repeat step 3.1 for the
right channel.
3.4 Reduce input signal to
zero volts and reconnect the right channel.
4. Frequency Sweep Test
4.1 Set audio signal
generator to:
A. Voltage = 0.06 Vrms +10%
B. Sweep range = 35Hz - 3KHz +10%
4.2 Execute the sweep for a
minimum of 3 seconds up and 3 seconds down.
4.3 Listen for any
extraneous noises such as buzzes, rattles, ticks, and distortion.
PASS if no noise can be
heard at a distance of less than 1ft (0.3M).
FAIL if any noise can be
heard at a distance less than 1ft (0.3M).
4.4 Reduce the input signal
to zero volts.
AP COMMAND SET UP
TAP command set up
Equipment Required
Hardware
Computer w/serial port
RS232 to TTL converter
Lifestyle ETAP Cable, P/N 264565
Soundlink ETAP adapter P/N 347062-0005
Software
TeraTerm terminal emulator
(Download at sourceforge.jp/projects/ ttssh2/)
Notes: TAP commands can be
sent to the SoundTouch 30 system by connecting a PC to the AUX IN connector. An
ETAP cable, ETAP Cable adapter and RS232 to TTL Converter are required for this
communication. Both ETAP cables are available from Bose (see part numbers
above). The RS232 to TTL Converter is made by B+B electronics, model number
232LPTTL.
TAP commands are needed for the following
procedures:
A. WiFi Link Test
B. Serial Number Programing
C. Setting WiFi Country
Code
1. Tera Term Terminal USB set up
Tera Term is a terminal emulator and can be downloaded at sourceforge.jp/projects/
ttssh2/. It is the interface used to send commands to the SoundTouch 30
product.
1.1 Connect the SoundTouch
as shown in the diagram below.
2. Teraterm set up
2.1 Launch a Tera Term
terminal window and select serial communicaton.
2.2 Select setup, then serial port to set
the baud rate to 115,200 data to 8 bit, parity to none, stop to 1 bit and flow
control to none.
2.3 Connect power to the SoundTouch 30. The
product will boot, and the Tera Term window will display the boot information
WI-FI TEST PROCEDURE
1. Wi-Fi Functional Test Set Up
This test uses TAP commands to connect the product to a Wi-Fi network and
stream audio from a Bose URL. The Bose SoundTouchTM application can be used in
place of this test.
Note: Do not download the
audio file from the test URL. Determine the security type for your router and
select the appropriate TAP command for Connecting to a Wi-Fi Router. (WEP, WPA,
or no security)
2. Connecting to a Wi-Fi Router
2.1 Enter the following TAP
command for your router security type setting. Do not enter parentheses.
2.1.1 WEP Security Type airplay
wep profile (SSID) (Password)
2.1.2 WPA Security Type airplay
wpa profile (SSID) (tkip or aes)
(Password)
2.1.3 No Security
airplay Wi-Fi profile (SSID)
2.2 Wait for the Wi-Fi
indicator on the product’s display to turn solid white. This may take up to a
minute. If the indicator does not turn white, enter the TAP command again.
3. Testing the Wi-Fi Module.
3.1 Enter the following TAP
commands. sys configuration DemoAudioURL worldwide.bose
/downloads/assets/audio/take5.mp3 sys configuration DemoNetworkEnabled true
demo enter
3.4 The song “Take 5”
should play. Listen for clean undistorted audio.
3.5 Enter the following TAP
command to exit the Wi-Fi test. demo exit
Note: A Tera-Term macro
that includes these TAP commands is available for download on the product’s
repair information page. Place the macro file in the same folder as your
Tera-Term program. Open Tera-Term, select Control, Macro, wifi_test.ttl. Once
the macro runs, follow the prompts.
4. Factory Reset.
4.1 Factory default the
system by sending the “sys factorydefault” command or press “volume -” and
“preset 1”.
FUNCTIONAL TEST PROCEDURES
Miscellaneous Tests
1. IR Remote Test
1.1 Confirm power is
applied.
1.2 Press each button on
the remote control confirming the display reacts to each button press.
2. Keypad Button Test
2.1 Confirm power is
applied to the SoundTouch 30.
2.2 Press each button the
SoundTouch 30 keypad confirming the display reacts to each button press.
3. USB Port Functional Test
3.1 Connect the SoundTouch
30 to a computer as shown in the TAP command set up documented on pages 23 and
24.
3.2 Type the command
“local_services on” and <enter>. Then press CTRL-C on the keyboard. Then
send the command “e” and <enter>. A command line mojo login: should be
displayed on the computer.
3.3 Type the command root
and <enter>. This will cause the command line to change to
root@mojo:root#.
3.4 Connect a USB thumb
drive into the USB port located on the back of the product.
3.5 Type the command
“lsusb”.
3.6 Verify the USB memory
stick lights up and the name of the USB memory stick is visible.
3.7 Send the command “rm
/mnt/nv/ local_services” and <enter>.
3.8 Send the command “exit”
and <enter>. This will return to the TAP interface (CLI) and a TAP
command line “->” should be shown.
4. Micro USB Port Functional Test
4.1 Using a micro USB to
standard USB cable, insert a micro USB end of the cable into the SoundTouch
connector labeled SETUP A (micro USB). Plug the other end of the cable into a
USB port on the computer. Ensure that cable is properly seated.
4.2 Open your device manger and look under
Network Adapters. You should see the SoundTouch 20 as an adapter. Directions:
On your computer, click on Start and navigate to Run. In the window that opens,
enter “mmc devmgmt.msc”. The device manager will open. In the device manager,
expand the network adapters, you should see the SountTouch 30 as an adapter.
5. Ethernet Connector Functional Test
5.1 Insert an Ethernet
cable into the Ethernet connector on the SoundTouch system. Connect the other
end of the cable to the router.
5.2 The LED lights on the Ethernet
connector from the SoundTouch should light up yellow and green after a few
seconds indicating that this connector is functioning.
SERIAL NUMBER AND COUNTRY CODE PROGRAMING
Perform both of these procedures any time the Wi-Fi Module is
replaced. Download two macros from the SoundTouch product’s repair information
page located on serviceops.bose.Place these macros in the Tera Term program
folder.
set_serial_number.ttl
set_country_code.ttl
1. Setting the Serial Number
1.1 Connect the SoundTouch
to a computer
1.2 Within Tera Term,
select Control then
Macro and Select the file -
“set_serial_number.ttl”
1.3 Follow the prompts.
Note: The serial number can
be read by pressing the Volume - button and the number
5 at the same time for 5 seconds for system information. Use the Volume - and +
button to toggle through system information.
2. Setting the Country Code
2.1 Connect the SoundTouch
Portable to a computer as shown in the TAP command set up procedure on pages 30
and 31.
2.2 Within Tera Term,
select Control then Macro and Select the file - “set_country_code.ttl”
2.4 Follow the prompts.
Note: Selecting us sets the
Wi-Fi module to the US standard channels 1-11. Selecting eu sets the Wi-Fi
module to EU standard channels 1-13
3. Reading the Country Code.
3.1 Type the command
“local_services on” and <enter>. Then press CTRL-C on the keyboard. Then
type “e” and <enter>. The command line mojo login: should be displayed on
the computer.
3.2 Type the command “root”
and <enter>. The command line should be root@mojo:root#.
3.3 Enter “cat
/var/tmp/mfgdata.xml”. The country code is displayed in the first line of the
response.
3.4 Return to CLI prompt by
entering the command “rm /mnt/nv/local_services” and <enter>.
3.5 Enter the command
“exit” and <enter>. This will return to the TAP interface (CLI) and a TAP
command line “->” should be shown.
TAP COMMANDS
1. Connect to Router
1.1 No security “airplay
wifi profile [network_name]” connects to a network w/ no security
1.2 WPA security “airplay
wpa profile [network_name] [security] [passphrase]” for WPA where security is
TKIP or AES
1.3 WEP security “airplay
wep profile [network_name] [key]” for WEP security
2. Play Song from Demo URL
2.1 View Current system
configuration “getpdo CurrentSystemConfiguration” will print out the current
values
2.2 Enter location of demo
URL
2.3 Enable Demo “sys
configuration DemoNetworkEnabled true”
2.4 Enter Demo mode “demo
enter”
2.5 Exit Demo Mode “demo
exit” or “sys reboot”
3. Enter Manufacturing mode
3.1 While unit is booting,
hold shift and press “U” repeatedly until “U-Boot#” prompt is displayed.
3.2 At the U-Boot# prompt,
enter TAP command “setenv variant_mode mfg”
3.3 Enter TAP command
“boot” to reboot unit into manufacturing mode.
4. Set Country Code
The Wi-FI module can be set to EU or US standard, which determines which Wi-Fi
channels are used. All countries outside the US are set to the EU Code. EU ch
1-13, US ch 1-11.
4.1 Enter Manufacturing
Mode (Procedure 3)
4.2 At the “->” prompt,
enter TAP command “d dm870 cc (EU or US).
4.3 Enter TAP command “d
reset” to reboot into normal mode.
5. Check Country Code
5.1 Type the command
“local_services on” and <enter>. Then press CTRL-C on the keyboard. Then
type “e” and <enter>. The command line mojo login: should be displayed on
the computer.
5.2 Enter TAP command
“root” and <enter>. The command line should be root@mojo:root#.
5.3 Enter “cat
/var/tmp/mfgdata.xml” without the qoutes. The country code is displayed in the
first line of the response.
5.4 Return to CLI prompt by
entering the command “rm /mnt/nv/local_services” and <enter>.
5.5 Enter the command
“exit” and <enter>. This will return to the TAP interface (CLI) and a TAP
command line “->” should be shown.
6. Set Serial Number
6.1 Enter Manufacturing
Mode (Procedure 3)
6.2 At the “->” prompt,
enter TAP command “d serial 1 XXXXXXXXXXXXXXXXX”. Where X equals a serial
number digit.
6.3 Enter TAP command “d
reset” to reboot into normal mode.
7. Software Version
7.1 “sys ver”
The unit will reply with something similar to the following, significant digits
are bold: BoseApp version: 2.1.12.12569.366803
epdbuild.rel_2.x.hepdswbld05.2013-09- 12T18:23:09
8. Display Test (OLED)
8.1 Enter TAP command
‘local_services on’
8.2 Press Control C and then type ‘e’ and then enter.
8.3 At the mojo login, enter TAP command ‘root’.
8.4 Enter TAP command ‘cd /opt/Bose’
8.5 At the root@Taigan:Bose prompt, enter the following TAP commands to display
different sections of the display.
cat oled_pattern_left_bar.raw > /dev/fb
cat oled_pattern_center_bar.raw > /dev/fb
cat oled_pattern_right_bar.raw > /dev/fb
cat oled_pattern_cols.raw > /dev/fb
cat oled_pattern_rows.raw > /dev/fb
cat oled_pattern_outline.raw > /dev/fb
8.6 To return unit to normal mode, Enter TAP command ‘rm
/mnt/nv/local_services’ Enter TAP command ‘sys reboot’
9. Factory Default
9.1 Enter TAP command ‘sys
factorydefault
BACK DOOR KEY PRESSES
1. System Information
1.1 Press and hold the
Volume (-) minus and Preset 5 to bring up System Information. Use the Volume
(-) minus and plus to toggle through the items.
1. MAC address
1.1 Ethernet MAC address
1.2 Wi-Fi MAC address
2. Network Information
2.1 Connection Type
2.2 IP Address
2.3 SSID
2.4 RSSI (Received Signal Strength), rates Wi-Fi signal received strength
3. SoundTouch Information
3.1 Component ID
3.2 System Serial number
3.3 Component ID (Wi-Fi)
3.4 Wi-Fi module Serial Number
3.5 DSP Firmware
4. SoundTouch Information
4.1 Wi-Fi module Serial Number
4.2 Wi-Fi module Firmware
5. SoundTouch Controller Information
5.1 Connected
2. Factory Default
2. Press and hold the
Volume (-) minus and Preset 1. The system will return to factory default
settings and reboot.
3. Software Update
3.1 Press and hold the
Volume (-) minus and Preset 4 to initiate a software update.
3.1.1 The unit will
download software from the update over Wi-Fi.
3.1.2 While applying power
and holding the Volume minus and Preset 4 button, the unit will load software
from a thumbdrive inserted in its USB port.
4. Alternate Setup (connect unit to Wi-Fi network)
4.1 Press and hold the
Volume (-) minus and
Preset 2 to initiate alternate setup mode.
4.2 Connect a smartphone to
the unit’s Bose Soundtouch Wi-Fi network.
4.3 The units Wi-Fi setup
page IP address will be shown on the unit’s display. Enter the IP address into
smart phone browser and follow the directions on the page.
5. Disable/Enable Networking
5.1 Press and hold the
Volume (-) minus and Preset 3 to enable or disable networking.
HI-POT TEST
1. Hi-Pot Test
CAUTION - All units that
are disassembled as part of a repair MUST be Hi-Pot tested before being
returned to the customer. This test applies a high voltage to the AC line cord
and measures the current leakage to the chassis and/or other metal parts on the
outside of the unit to check for potential shock hazards.
If the unit fails Hi-Pot test, it must be rerturned to the technician for
troubleshooting and repair of the problem, after which it must be Hi-Pot tested
again to ensure that it now passes the test.
Hi-Pot Tester Settings:
Type of product: 120 VAC 2-wire Class II
Test Voltage: 1500 VAC
Trip Current Limits: 2mA min, 6mA max
Ramp: 1 sec
Dwell: 2 sec
Type of product: 220 VAC 2-wire Class II
Test Voltage: 2500 VAC
Trip Current Limits: 2mA min, 6mA max
Ramp: 1 sec
Dwell: 2 sec
2. Hi-Pot Test Procedure
2.1 Connect the positive
side (hot) of the HiPot tester to both terminals of the AC mains input.
2.2 Connect the return of
the Hi-Pot tester to all connections on the 3.5mm audio jack, ground shell on
either USB connector and all points on the Ethernet connector.
2.3 Connect the continuity
check terminal of the Hi-Pot tester to the shell of the USB. (all grounds are
connected to the same point internal to the product, so only a single
connection point is required). This test must be performed only after the
system has been completely assembled.
Failure of this test indicates a faulty transformer, defective or incorrectly
dressed primary wiring, improperly attached leads, surface contamination of
either the power supply board or the I/O connector board, or incorrectly
adjusted trip point on tester.
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