Saturday, December 19, 2015

ERAE EPT4200AP – MITSAI EPT4200AP – 42 inch Plasma TV - How to Troubleshoot - Service Mode

Almost all Plasma TVs (Displays), will display similar kind of fault symptoms; irrespective of its brand and screen size. The troubleshooting procedure and other details too is similar to them
Mitsai EPT4200 - ERAE EPT4200 - 42 Inch Plasma TV - Service Mode (Factory Mode)
How to enter Factory mode to adjust white balance
> PDP TV Power “On” =  Input select key on Remote control;  choose composite first and then PDP TV Power “Off”.
> PDP TV Power “Off” and INFO on the R/C = ERASE = ENTER Key
To exit the Factory Mode: 
  INFO = LAST = ERASE = ENTER Key
Checking for no Picture
A screen doesn't if display at all and condition of black pattern or power off.
(1) Check whether the CTRL B/D LED(D1~D4) is turned on or not.
(2) Check the power and signal cable of CTRL B/D.
(3) X B/D, Y B/D, Z B/D is well plugged in.
(4) Check the connection of X B/D, Y B/D and Z B/D to CTRL B/D.
(5) Measure the output wave of X, Y, Z B/D with oscilloscope(more than 200MHz) and find the trouble of B/D by comparing the output wave with below figure.
* Measure Point fo Y B/D : TP (Connector P4 80 pin)
* Measure Point fo Z B/D : Connection part of panel (SUS_OUT)
* Measure Point fo X B/D : L1(RIGHT), L2(LEFT BOTTOM)
(6) Check the SCAN(Y side) IC
(7) Check the DATA(X side) COF IC
(8) Replace the CTRL B/D.
4/7 or 3/7 of the screen doesn’t be shown
(1) Confirm the power connector of X B/D is well plugged in which is correspond to not showing screen.
(2) Confirm the connector that is connected between CTRL B/D and X B/D correspond to not showing part.
(3) Replace relevant X B/D.
The screen doesn’t be shown as Data COF
(Include not be shown part of Data COF quantity or a part)
(1) The problem between Data COF and X B/D is more possible that the screen is not be shown as data COF.
(2) Confirm the connector of Data COF is well connected to X B/D. Correspond to the part that screen is not showing
(3) Confirm whether the Data COF is failed and replace X B/D
How to check the Data COF IC [COF = Chip On Film]
Generates Unusual Pattern of Data COF IC unit
(1) In case of generating unusual pattern of Data COF IC unit as below picture, there is problem in the check that is input into Data COF IC
(2) In case of <case 1, 2, 3>
* confirm the connection of Data COF connector
* replace the relevant X B/D
(3) In case of <case 4, 5>
* confirm the connector that is connected from CTRL to X B/D
* Replace relevant XB/D or CTRL B/D
Regular Stripe [Line Fault] is Generated about the Quantity of one Data COF IC or more
(1) In case of generating regular stripe about the quantity of one Data COF IC, there is problem at the output of output flatworm of X B/D In case of generating regular stripe about the quantity of two Data COF IC, that means the data which is conveyed from CTRL B/D doesn’t conveyed well.
(2) Confirm the XB/D connection connector plugged in well. Correspond to unusual screen.
(3) Replace relevant XB/D or CTRL B/D.
Screen Display Form
The screen display has a problem for Scan FFC.
(1) It’s may be a problem between Scan FFC and Y B/D.
(2) Check the connection of Y B/D and Scan COF.
(3) If the Scan IC is failed, replace the Y DRV B/D.
How to check the SCAN IC
The screen has a vertical line with regular gap.  (A vertical stripe flash at especial colour)
(1) This is a problem about control B/D.
(2) Replace Control B/D.
Data copy is happened into vertical direction
(1) In this case, it’s due to incorrect marking of scan wave.
(2) Replace a Y DRV B/D or Y SUS B/D.
The screen has one or several vertical line
(1) In this case, It isn't a problem about controller B/D or X B/D.
(2) It may cause followings.
* It’s out of order a panel
* Open or short of DATA COF FPC attached panel
* It’s out of order a DATA COF attached panel
(3) Replace Module.
The screen has one or several horizontal line
(1) In this case, it isn’t a problem about controller B/D or X B/D.
(2) It may cause followings.
* It’s out of order a panel
* Open or short of SCAN FPC attached panel
* It’s out of order a SCAN IC attached panel
(3) Replace Y DRV B/D
The screen displays input signal pattern but the brightness is dark
(1) In this case, Z B/D operation isn't complete.
(2) Check the power cord of Z B/D.
(3) Check the connector of Z B/D and Controller B/D.
(4) Replace the Controller B/D or Z B/D.
The screen displays other colour partially on full white screen or happens discharge partially on full black screen.
(1) Check the declination of Y B/D set up, set down wave.
(2) Check the declination of Z B/D ¢«ramp wave.
(3) Measure each output wave with oscilloscope(more than 200MHz) and compare the data given below.  Adjust the Y B/D set up(Test-up:B/C[¥s/¥s])/set down(Test down: D[¥s]) and Z B/D
ramp(Tramp:F/G[¥s/¥s]) declination by changing VR1/VR2/VR3.
* Measuring Point of Y B/D : P4 (Connector P4 36 pin)
* Measuring Point of Z B/D : B37 (SUS_OUT)
Centre of screen is darker than a edge of screen at full white pattern.
(1) In this case, it’s a problem about Z B/D ramp wave.
(2) Check the connection cable of Z B/D and CTRL B/D.
(3) Replace the Z B/D.
Doesn't display a specified brightness at specified colour
(1) Check the connector of CTRL B/D input signal.
(2) Replace the CTRL B/D.
Proposed measures taken to relieve image sticking
  So long as there is the reduction of brightness in the fluorescent substance, it is impossible to the avoid the occurrence of image sticking .Therefore, to relieve image sticking,we offer you a method of entering an image input that may ensure reluctance to the generation of the difference in brightness reduction among the displayed dots.
  The images from TV broadcasting involve a high rate of motion picture displays. Therefore, there is less change of being a cause of difference in brightness reduction among the cells. Even when the fixed patterns are displayed, they generally last for a few minutes. Since the same pattern is less liable to be displayed, there is almost no influence toward image sticking.  If the fixed patterns tend to be displayed for a long time, however, there occurs a substantial imbalance between the lighting and non-lighting areas, this causing a difference in brightness as a result. In this document , we offer you some proposals of installation, paying attentions to the two points: the reduction of difference of brightness achieved by integrated lighting time levering and the method of edge smearing to make image sticking hard to be discerned.  The result from these proposals can, however, greatly depend on the contents of images and operating environment.  Therefore, we consider that it is essential to take the suitable measures in consideration of the customer’s operating environment.
Example of Proposal 1: The display position is moved while the fixed display pattern is changed over, or it is scrolled during the display.
Example of Proposal 2: If possible, a pattern of complementary color is incorporated (for integrated time levelling).
Example of Proposal 3: The fixed pattern and the motion picture display are reciprocally exchanged, in order to minimize display period of the fixed pattern.
Example of Proposal 4: During operation, the brightness of screen is suppressed as low as possible.  For the display patterns, characters are indicated not on the black ground (non-picture area) but on the coloured ground (mixture of R, G,B recommended).
Apart from the above proposal, some module has been equipped with a special method that minimizes the image sticking phenomenon. When in the fixed pattern display mode, the module decreases the brightness over a period of 10 minutes with small steps. The figure blow shows that the decrease in brightness is so small the user will not notice.  The basis of the evaluation was while the ISM Mode in the module was operating, the brightness decrease about 55 % of its initial value at the white window pattern ( 1/25 of full white pattern ) ISM operational conditions
1. Detective deviation: The change of APL Data is no less than ± 4 and it will remain for more than 5 minutes.
2. Regardless of time, it will not operate where the display load is over 50%.

How to Disassemble Panasonic Vacuum Cleaner MC-CG524WG43 - Wiring Diagram

MC-CG524WC79-DE, MC-CG524WA76-CH, MC-CG524WG43-AU, MC-CG524WG43-NZ, MC-CG524WP47-GB, MC-CG524WR79-SU
UK, RUSSIA, NEW ZEALAND, AUSTRALIA, CONTINENTAL AND SWITZERLAND
Disassembly of Upper and Lower Body
> Open Dust Cover & remove Dust Bag.
> Release Dust Cover from Hanger.
> Remove 2 screws from the Front Side of the body.
> Release 2 catches using Philip Screwdriver.
> Remove Body Cover.
> Take out the filter.
> Release 4 catches using Philips screwdriver to take out the Cord Rewind Pedal and Switch Pedal.
> Remove 4 screws from back side of body.
> Lift up Upper Body.
> Remove Upper Body from Lower Body.
Disassembly of Motor Case Set
> Remove the on/off switch.
> Position the Cord Reel Unit as shown diagram .
> Release Printed Circuit Board (PCB) from catches.
> Take out the Fuse.
> Disassembly of Fan Motor Unit
> Lift up Fan Motor Unit from the lower body.
> Take out the Silicon Cloth.
> Disconnect 2 Wire Terminals.
> Remove Motor Support Rubber and Motor Support Rubbers.
Disassembly of Rail Base Unit
> Insert a slotted screwdriver into the shaft of the Cord Reel Unit and turning it 90° anti-clockwise.
> Remove the Cord Reel Unit from the Rail Base Unit.
To assemble
Step 1 Assemble in reverse order of the disassembly.
Step 2 Pretension the Cord Reel Unit.
* Turn the Cord Reel Unit holding on the plug
* Number of turns for pretension of the Cord is engraved on the steel at the side of Cord Reel Unit.
EXPLODED VIEW
WIRING DIAGRAM
CLICK ON THE PICTURES TO MAGNIFY

Thursday, December 17, 2015

PLASMA TV LG42PG20 - SMPS Circuit Diagram - EAY43533901 Power Supply - EBR43385504 Main/Digital PCB

Power Supply Circuit Diagram - LG42PG20 Plasma TV
ICs used: MC80F070B – R2A20112 – STW20NK50Z (FET) – STP6NK90ZFP (FET) - L6599TR – KA3843B – NCP1207A

PFC & MCU

MULTI & STANDBY
VA & VS
EAJ41970710 PDP Panel (PDP Module)
EBR39712601 Y-drive (YDRV)
EBR39595001 Left X-Drive (XRLB)
EBR39595101 Right X-Drive (XRRB)
EBR39706801 Y-Sustain (YSUS)
EBR41668901 Z-Sustain (ZSUS)
EAB42609901 Full Range Speaker

LG42PG20 - Plasma TV Troubleshooting

TROUBLESHOOTING STEPS
  Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. The frequency of power supplies will change with the load, or listen for a relay closing, etc. bservation of the front Power LED may give some clues.
Carefully check the symptom and determining the circuits to be checked. After giving a thorough examination using your senses, check the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level, but are noise free. If the supplies are missing check the resistance for possible short circuits.
To further isolate the failure, check for the proper waveforms with an Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals. Also check for the proper Duty Cycle of the signals. Sometimes
“glitches” or “road bumps” will be an indication of an imminent failure.
The final step is to correct the problem. Be careful of static sensitive components and make sure to check the DC Supplies for proper levels. Make all necessary adjustments. Lastly, always perform a Safety AC Leakage Test.  (Approximately) 10 minute pre-run time is required before any adjustments are performed.  Refer to the Voltage Sticker inside the panel when making adjustments on the Power Supply, Y-Sus and Z-Sus boards and adjust to the specified voltage level (±1/2 V).
The PDP module uses high voltage, be cautious of electric shock from the PDP module. Before circuit board removal, check that the Power Supply and drive circuits are completely discharged because of residual current stored.
C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity.
The Plasma television and/or PDP Module must be carried/transported vertical, not horizontal. (If lying down on its face, foam padding is a must).
Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit.
Be cautious of loose screws and other metal objects to prevent a possible short in the circuitry.
New panels and frames are much thinner than previous models. Be Careful with flexing these panels. Be careful with lifting panels from a horizontal position. Damage to the Frame mounts or panel can occur.
MODEL NUMBER STRUCTURE & SERIAL NUMBER STRUCTURE
It is critical that the DC Voltage adjustments be checked whenever troubleshooting a problem. Especially when:
1) The SMPS (Switch Mode Power Supply), Y-Sus (Y-Sustain) or Z-Sus (Z-Sustain) are replaced.
2) The panel is replaced, since the SMPS does not come with new panel.
3) A picture issue is encountered.
DC VOlTAGE ADJUSTMENTS
SMPS board: Va Vs (Do SMPS adjustments first)
Y-Sus board: Adjust Vscan, -Vy
Y-Sus board: Adjust Zbias
WAVEFORM ADJUSTMENTS
Y-Sus board: Ramp Up, Ramp Down. Only necessary when:
1) The Y-Sus board is replaced.
2) “Mal-Discharge” problems.
3) Abnormal picture issues.
Remember, the Voltage Label MUST be followed; it is specific to the panel’s needs.
POWER SUPPLY (SMPS)
Y-SUS BOARD
VSC AND -VY ADJUSTMENTS
Set should run for 15 minutes, this is the “Heat Run” mode. Set screen to White Wash mode or 100IRE White input. Adjust –Vy to 190V (+/- 1V). Adjust VSC to 140 (+/- 1V)
V-SET UP AND V-SET DOWN ADJUSTMENTS
VSC and –VY Must have already been completed. Observe the Picture while making these adjustments. Normally, they do not have to be done.
Y-SUS P101 TO CONTROl P160
These connector pins are too close to read without possible damage to the board. It’s a 60 Pin connector but only has labels 1-19
on the Control board. Looking closely, these test points are “every other pin”. The bottom TP represents the “19” label on the Control board. Pin 1 on the Y-Sus board is actually pin 60 on the Control board side. Take resistance readings with the board disconnected using the Diode mode on a digital volt meter. However, this connector has many more pins than shown on the Control board Labelling. Roughly 39 pins.
Y-SUS CONNECTIONS
Y-DRIVE BOARD
Y-Drive board works as a path supplying the Sustain and Reset waveforms which are made in the Y-Sustain board and sent to the panel through scan driver IC’s. The Y-Drive boards supply a waveform which selects the horizontal electrodes sequentially. The 42PG20 uses 8 driver ICs on 1 Y-Drive board. 5 Volts and Logic Signals from Y-Sus board are supplied to the Drive board on connector P200. Logic Signals are from P100. The 5V supply is underneath the board.
Y DRIVE BUFFER TROUBLESHOOTING
Using the “Diode Test” on the DVM, check the pins for shorts or abnormal loads. You can check all 8 buffer ICs using this procedure. Using the “Diode Test” on a digital volt meter, check the pins for shorts or abnormal loads. Any of the output lugs can be tested.  Look for shorts indicating a defective Buffer IC.
Z-BIAS ADJUSTMENT
The Z-Sus Drive section is now located on the Y-Sus board. Set should run for 15 minutes in “Heat Run” mode prior to any adjustments. Set screen to white wash mode or 100IRE White input. Adjust VZ (Z-Bias) to 100V (+/- 1V).
Z-SUS BOARD Provides the SUSTAIN PULSE and ERASE PULSE for generating SUSTAIN discharge in the panel by receiving Drive signals from the Y/Z-Sus board. This waveform is supplied to the panel through FPC (Flexible Printed Circuit (Z). Z-Bias is a “DC” adjustment. The effects of this adjustment can be observed on the scope looking at the Z-Sus output.  This Waveform is just for reference to observe the effects of Zbz adjustment.
Note: The Vzb Adjustment is a DC level adjustment.
CONTROL BOARD TEST
For a quick board test. (All board connectors Disconnected). Jump 5V from Power Supply to IC121 Pin 1. If the Temp LED lights, Pretty much guaranteed, board is OK. When the Television has a problem related to; Shutdown caused by Main board No Picture. This can be checked by disconnecting the Main board from all connectors. Apply AC power.  Since P813 is not connected, the set will come on. Short the two pins on the Auto Test Pattern lands.
If there is a picture of cycling colors, the Y-Sus, Y-Drive, Z-Sus, Power Supply, Control boards and Panel are all OK. Same test to tell if No Video is caused by the Main board.  Quick observation Of Temperature LEDs will tell if the Control board is running. With the unit on. If none of D15, 16, 17 are illuminated. Check supplies to the board. If they are present replace the Control board.

LG42PG20 – Plasma TV – How to adjust Va-Vs voltages – How to enter Service Mode

Service Mode – Va & Vs Voltage adjustments – Voltage Chart - LG42PG20 Plasma TV
SERVICE MENU
The service menus can be used to make adjustments, change color alignment, and get software versions. There are two service menus.  The Adjust and Instart menu can be accessed using the service remote (Service remotes are available from LG parts). They can also be accessed by holding down the menu button on the TV and the remote until the user menu disappears. The menus alternate between Adjust and Instart every time the menu button is held down. If the TV asks for a password, enter 0000 (four zeros).
POWER SUPPLY OPERATION
AC Voltage is supplied to the SMPS board at Connector CN101 from the AC Input Filter. Standby 5V is developed from 340V source supply (which during standby measures 159V hot ground). This supply is also used to generate all other voltages on the SMPS.  The 5V (standby) voltage is routed to the Sub Micon circuit (IC701) on the SMPS and through P813 to the Main board or Micon (IC100). LD703 will glow green to indicate STBY 5V has arrived.  AC detect Pin 18 of P813 is generated on the SMPS by monitoring the AC input and rectifying a small sample voltage. This AC Detect Voltage is routed to IC701 on the Sub Micon on the SMPS and the Micon (IC100) located on the Main board. It is used as a basic “SMPS OK” signal.
When the Micon (IC100) on the Main board receives an “ON“ command from either the keyboard or the Remote IR Signal, it outputs a high to RL-ON. This signal first turns on a DC level shifter Q706 which creates 5V General. LD703 now glows amber indicating 5V General has been generated. This 5V General now provides the pull up voltages that supply the output circuits to the SMPS. The RL-ON enters the SMPS board at Pin 19 of P813. The RL-ON Voltage is sensed by the Sub Micon (IC701) circuit which causes the Relay Drive Circuit to close Relay RL101. this brings the PFC source up to full power by increasing the 159V standby to 340V. At this time the 16V source becomes active and sent to the Main board via P813.  The next step is for the Micon (IC105) on the Main board to output a high on M5V_ON Line to the SMPS at P813 Pin 21 which is sensed by the Sub Micon IC (IC701) on the SMPS turning on the 5V VCC line. The last step to bring the supply to “Full Power” occurs when the Micon (IC100) on the Main board brings the VS-ON line high at Pin 20 of P813 on the SMPS board which when sensed by the Sub Micon IC (IC701) turns on the VA and VS Supplies (VA is brought high before VS).
Note: If a voltage is missing, check for proper resistance before proceeding.

Understanding the Power On Sequence when Troubleshooting a possible Power Supply Failure will simplify the process of isolating which circuit board failed to operate properly.  In this Section we will investigate the Power on Sequence and examine ways to locate quickly where the failure occurred.  Check the Power On LED for Operation. A Red LED indicates a presence of 5V STB and AC-ON/DETECT. Failure of the Power ON LED to light is an indication of loss of 5V STB or AC ON/ Detect remember the 5V STB and AC-ON/DETECT are developed on the SMPS and sent to the Main board. Check LD703 for Green glow.
When Power is pressed, look for LD703 to change to Amber. Listen for a Relay Click. The click of the Relay is an indication of RL-ON going high. RL-ON is sent from the Main board to the SMPS and when present, the IC701 controls the relay operation. RL-ON going High and no relay is a failure of the SMPS. RL-ON staying low is a failure of the Main board.  Relay Operation means that the SMPS if working properly will output the 16V Supply to the Main board. This voltage will allow the Tuner, Audio and Video Circuits on the Main board to function, and if connected to an Antenna Input, Audio would be present. If the Relays closed and these supplies failed suspect a problem with the SMPS.  The next step of operation calls for the M5V_ON line from the Main board to the SMPS to go high pin 21 of P813. A high on the M5V_ON line activates the 5V VCC line. Loss of 5V VCC results in no “Raster”, no Display Panel Reset, no Y, Z, Control or X-board operation. Loss of 5V VCC and M5V_ON going high could be caused by any of these boards or failure of the SMPS. M5V_ON staying low indicates a problem on the Main board.  VS-ON is the last step of the Power Sequence and is responsible for bringing the VS and VA voltages up. The VS-ON signal pin 20 of P813 is sent from the Main board to the SMPS as a high, VS and VA and full operation of the Display Panel are now enabled.
Loss of VS-ON results in loss of VA and VS and no Raster, no Panel Display Reset but audio would be present. If VS-ON went high and VS and VA where missing the problem could be caused by a failure on the SMPS or a circuit using these voltages. A resistance check should narrow the possible failures quickly.
POWER SUPPLY STATIC TEST
This test can confirm the proper operation of the SMPS without the need to exchange the board. This Power Supply can operate in a No Load State. This means that by applying AC power to SC101 and all other plugs disconnected, this power supply will function. Simply removing P813 (Lower Right Hand Side of the board), will cause the “AUTO” Pin 22 to go high from its normal low state allowing the Power Supply to go to full power on mode when AC Power is Supplied. Be careful after this test and make sure the VA and VS lines have discharged before reconnecting the supply cables.  If the Y-Sus and Z-Sus boards are working normal, “Display Panel Reset” will be visible when the SMPS comes up to full power. Shorting the Auto Pattern Gen. Test points at this time should result in test patterns on the screen.
Vs - Va ADJUSTMENTS
This Power Supply will come up and run with “no” load (P812 pulled). Pull P813, apply AC power, and the Power Supply starts. Y-Sus/Z-Sus runs “Yes” both Y and Z waveforms.
Use Full White Raster

Samsung MK32P3-PFC - SMPS Circuit Diagram - LCD TV LN32R81

Samsung LCD TV Power supply Schematic - MK32P3
Power Supply of Samsung LN32R81 LCD TV
SCHEMATIC
CLICK ON THE PICTURES TO ZOOM IN

Wednesday, December 16, 2015

Sharp Alexander 21RH21 – From My Service Table Today - 21 inch Flat TV

  The TV got for repair in Dead condition.  When I powered it, there was no power indicator; and a ‘keee”, ‘keee’ noise heard from the circuit board inside.  A clear indication of short circuited component/s at its main board.  My service experience lead me to de-solder out the horizontal output transistor, and power it up.  I did so, now the power light is there, first it show green in colour and then after 3 seconds it turns to red colour. 
Checked the horizontal output transistor (TT2140).  Dead short (Collector to Emitter). 
There might have other reasons too.  Without checking for it, if I replace this transistor, the new one too will get shorted.  So I checked further.
Checked the frequency of oscillation that comes to the base of the horizontal output transistor.  Found abnormal.  Instead of 15625Hz, it shows 45750Hz.  This might be the reason for the failure of the horizontal output transistor.  Checked all the pin voltages of the main system control chroma jungle IC.  Voltages at some pins shows abnormal.  Checked all the solder terminals of this IC.  All look fine.  Re-soldered all the solder terminals to confirm that there is no dry solder to any of it. 

Powered the set ON.  Checked the frequency again.  No change. Show the same as before. 45750Hz. 
Replaced the oscillator crystal with an exact replacement.  Now too, it shows 45750Hz.
Damage to the main system control chorma IC (TDA8370PS/N3) confirmed. Its step down counter section circuit inside should have some fault.  Replaced it.  Checked the frequency again.  Shows correct. 15625Hz.
The reason for the failure of the horizontal output transistor too is confirmed.  High frequency oscillation signals from the system chroma IC.
Replaced the horizontal output transistor (TT2140).  Powered the set ON.  Ok.
Checked the set for 2 Hours.  No other problem detected.

Tuesday, December 15, 2015

Sharp AIR PURIFIER FU-40SE-K – Disassembly – Circuit Diagram

Be sure to pull out the plug from the outlet. Remove the front panel, the pre-filter, the stamina power carbon and the HEPA filter from the main unit.
Removing the stand
Remove the front panel.
Take out the pre-filter, the stamina power carbon and the HEPA filter, too.
Place the main unit with the front side facing down ward on the level and stable surface and remove the thumbscrews (2 pcs.) of the bottom surface.  Lay a soft cloth, etc. beneath the main unit so as not to damage it.
Removing the frost panel and the frost base
(1) Remove the screws (hexagon head screws (4 pcs.) and tapping screws (3 pcs.)) fixing the frost panel. Use the Allen wrench (3 mm) to remove the hexagon head screws.
(2) Remove the screws (9 pcs.) fixing the frost base.
Removing the display PWB, the dust sensor and the switch PWB
CAUTION:
LED support can not be removed from display PWB (Because there is LED of Cluster ion lamp.)
(1)Remove the screws (2 pcs.) fixing th display PWB.
(2) Pull out the connector F and remove the dust sensor.
(3) Pull out the connector G and remove the screw.
Unscrew the switch PWB support to remove it.
Make harness processing in assembling as mentioned in the figure. Confirm whether the movement of the power supply button is smooth after assembling.
Removing the relay PWB & fan
(1) Pull out the connectors H and J. Unscrew the relay PWB to remove it.
Removing the fan
(1) Loosen the nut and remove the fan washer, the rubber washer, the fan washer, the fan, the fan washer T2 and the washer.
(2) The tie torque of the nut is 1.5 Nm.
(3) Apply the screw lock (Three Bond 1401B) to the shaft and tighten the nut. To reduce the fan face run-out, never touch the periphery of the fan when tightening the nut.
Removing the motor
(1) Loosen the screws (3 pcs.) fixing the motor angle to remove it.
(2) Pull out the lead wire cover.
(3) Loosen the screw (1 pc.) fixing the electric equipment box cover to remove it.
(4) Pull out the connector C of the power supply PWB and take out the motor.
Removing the high-voltage unit ass’y
(1) Remove the screws (2 pcs.) fixing the cluster. (2) Pull out the connectors J and K to remove the high-voltage unit ass’y from the casing.
Cautions when replacing the high-voltage unit ass’y
Never touch the discharging parts (ceramic panel) with bare hands. No dust or oil of your hands must be adhered to the high-voltage unit ass’y.  (They may hamper the emission of the ion.)  Always hold the case (resin) with clean gloves during the replacement. If you touch the unit, wipe it off with alcohol. Never forget to unplug the unit before the operation.  Confirm fully the connection of the high-voltage harness and the relay harness.  Mount the high-voltage unit ass’y on the casing with the cluster holder.  Install the high-voltage harness and the relay harness so that they will not come to contact with each other.
Removing the motor thermal fuse
(1) Remove the motor from the casing and then the thermal fuse ass’y from the groove of the casing.  The following diagram shows the installation position of the thermal fuse ass’y.
The attachment position of Fuse is carried out as follows.  A temperature fuse ass'y should be located in the center of rib-B. (The terminal of a temperature fuse ass'y should be located in an rib-A outdoors side.)
Removing the power supply PWB
Pull out the connector on the power supply PWB to remove the PWB.
CIRCUIT DIAGRAM
CLICK ON THE PICTURES TO MAGNIFY