Friday, June 10, 2016

Sony Trinitron KV HW21M63 – How to enter Service Mode – Adjustments - Flat CRT TV

Applicable to: Sony Trinitron CRT TVs;
KV-HW21M50 RM-W101 GE SCC-V04B-A
KV-HW21M50 RM-W101 Malaysia SCC-U96A-A
KV-HW21M60 RM-W101 Thailand SCC-U94B-A
KV-HW21M63 RM-W101 Thailand SCC-U94A-A
KV-HW21M80 RM-W101 ME SCC-U90C-A
KV-HW21M83 RM-W101 ME SCC-U90A-A
KV-HW21N60 RM-W150 Philippines SCC-U87A-A
KV-HW21P52 RM-W101 Thailand SCC-U94C-A
SELF DIAGNOSTIC FUNCTION
The units in this manual contain a self diagnostic function. If an error occurs, the STANDBY (Power) indicator will automatically begin to flash. A description of the self-diagnosis function is explained in the instruction manual. The number of times the STANDBY (Power) indicator flashes translates to a probable source of the problem. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
DIAGNOSTIC TEST INDICATORS
When an errors occurs, the STANDBY (1) indicator will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the indicator will identify the first of the problem areas.
Result for all of the following diagnosis items are displayed on screen. No error has occurred if the screen displays a "0".
If a +B over current is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first by the mirco controller is displayed on the screen.
+B over current [OCP] > Occurs when an over current on the +B(135V) line is detected by pin 32 of IC001 (A board).  If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to standby.
V-PROTECT > Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001 (A board)
IK [AKB] > If the RGB levels* do not balance within 15 sec after the power is turned on, this error will be detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.
POWER SUPPLY NG (+5V) for VIDEO PROCESSOR > Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be detected. eg: IC602, IC604 go faulty.
STOPPING THE STANDBY (Power) INDICATOR FLASH
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY (Power) indicator from flashing.
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as "power sometimes shuts off" or "screen sometimes goes off" that cannot be confirmed, it is possible to bring up past occurrences of failure on the screen for confirmation.
To Bring Up Screen Test
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
Display / Channel 5 / Volume(-) / Power / TV.  [Note that this differs from entering the service mode (volume [+]).]
Numeral "0" means that no fault was detected.
Numeral "1" means the number of a fault occurrence (1 ~ 255)
HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to "0".
Unless the result display is cleared to "0", the self-diagnosis function will not be able to detect subsequent faults after completion of the repairs.
Clearing the result display
To clear the result display to "0", press buttons on the remote commander subsequent as shown below when the self-diagnostic screen is being displayed.
[ 8 => 0 ]
Quitting Self-diagnostic screen
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
FOCUS ADJUSTMENT
FOCUS adjustment should be completed before the W/B adjustment:
1. Receive digital monoscope pattern.
2. Set picture mode: DYNAMIC.
3. Adjust focus VR to obtain a just focus at the center of the screen.
4. Change receiving signal to white pattern and blue back.
5. Confirm MAGENTA RING is not noticeable. Incase magenta ring is obvious, then adjust FOCUS VR to balance magenta ring and FOCUS.
G2 (SCREEN) ADJUSTMENTS
1. Set the PICTURE & BRIGHTNESS to STANDARD.
2. Put the Video input mode signal.
3. Connect R,G,B of the C board cathode to oscilloscope.
4. Adjust Brightness to obtain the cathode value to value below.
5. Adjust G2 (screen) on the FBT until picture shows the point before cut off.
WHITE BALANCE ADJUSTMENT
1. Set to Service Mode
ADJUSTMENTS WITH COMMANDER)
2. Input white raster signal.
3. Set Picture to <DYNAMIC mode>
4. Select RDRV (02) with 1 and 4 and fixed the value to 25 with 3 and 6.
5. Adjust WHBL GDRV (03) and BDRV (04) with 1 and 4 and adjust the data with 3 and 6 for best white balance in Highlight condition.
6. Write into the memory by pressing [MUTING] then [0].
7. Adjust WHBL BKOR (00) and BKOG (01) with 1 and 4 and adjust the level with 3 and 6 for best white balance cut-off condition.
8. Write into memory by pressing [MUTING] then [0].
9. US model need to apply only for colour temperature in Neutral.
SUB BRIGHT ADJUSTMENT
1. Set to service mode.
2. Brightness set to 50%, Picture....Minimum
3. Select WHBL SBRT (10) with 1 and 4 and adjust SBRT (10) data with 3 and 6 so that the third stripe from right dimly lit.
4. Write into the memory by pressing [MUTING] then [0]-.
5. GA models C/O: 20 IRE S/G: 30 IRE
Service adjustments to this model can be performed using the supplied remote commander RM-W101 and RM-W150.
ENTERING SERVICE MODE
With the unit on standby
[DISPLAY] [ 5 ] [VOL [ + ]  [POWER]
This screen display is:
METHOD OF CANCELLATION FROM SERVICE MODE
Set the standby condition (Press [POWER] button on the commander), then press [POWER] button again, hereupon it becomes TV mode.
METHOD OF WRITE INTO MEMORY
1. Set to Service Mode.
2. Press 1 (UP) and 4 (DOWN), to select the adjustment item.
3. Change item by pressing 3, 6.
4. Press [MUTING] button to indicate WRITE on the screen.
5. Press - button to write into memory.
MEMORY WRITE CONFIRMATION METHOD
1. After adjustment, pull out the plug from AC outlet, and then plug into AC outlet again.
2. Turn the power switch ON and set to Service Mode.
3. Call the adjusted items again to confirm adjustments were made.
OTHER FUNCTION VIA REMOTE COMMANDER
[ 7 > 0 ] All the data becomes the values in memory.
[ 8 > 0] All user control goes to the standard state.
[ Display > 0 ] Service data initialization (Be sure not to use usually.)
[ 2 > 5 ]  Select Device or Category
ADJUSTMENT METHOD
Item Number 000 HPOS
This explanation uses H POSITION as an example.
1. Select "000 HPOS" with the 1 and 4 buttons, or 2 and 5.
2. Raise/lower the data with the 3 and 6 buttons.
3. Select the optimum state. (The standard is IF for PAL reception.)
4. Write with the [MUTING] button. (The display changes to WRITE.)
5. Execute the writing with the - button. (The WRITE display will be changed to red color while executing, and back to SERVICE.)
Use the same method for all Items. Use 1 and 4 to select the adjustment item, use 3 and 6 to adjust, write with [MUTING], then execute the write with [0].
Note 
1. In [WRITE], the data for all items are written into memory together.
2. For adjustment items that have different standard data between 50Hz or 60Hz, be sure to use the respective input signal after adjustment.

PWB
Click on the tables to zoom in

Diodes
D002 8-719-081-97 MMDL914T1
D003 8-719-081-97 MMDL914T1
D023 8-719-069-60 UDZSTE-179.1B
D024 8-719-069-60 UDZSTE-179.1B
D025 8-719-069-60 UDZSTE-179.1B
D054 8-719-069-55 DIODE UDZSTE-175.6B
D055 8-719-069-55 DIODE UDZSTE-175.6B
D056 8-719-081-97 MMDL914T1
D057 8-719-081-97 MMDL914T1
D058 8-719-081-97 MMDL914T1
D059 8-719-081-97 MMDL914T1
D060 8-719-069-55 DIODE UDZSTE-175.6B
D061 8-719-081-97 MMDL914T1
D062 8-719-069-55 DIODE UDZSTE-175.6B
D063 8-719-081-97 MMDL914T1
D064 8-719-069-55 DIODE UDZSTE-175.6B
D065 8-719-069-55 DIODE UDZSTE-175.6B
D066 8-719-908-03 GP08D
D068 8-719-069-55 DIODE UDZSTE-175.6B
D071 8-719-081-97 MMDL914T1
D072 8-719-081-97 MMDL914T1
D074 8-719-081-97 MMDL914T1
D075 8-719-069-60 UDZSTE-179.1B
D103 8-759-157-40 UPC574J
D108 8-719-069-55 DIODE UDZSTE-175.6B
D109 8-719-069-55 DIODE UDZSTE-175.6B
D201 8-719-081-97 MMDL914T1
D202 8-719-081-97 MMDL914T1
D203 8-719-081-97 MMDL914T1
D204 8-719-081-97 MMDL914T1
D205 8-719-081-97 MMDL914T1
D208 8-719-081-97 MMDL914T1
D212 8-719-081-97 MMDL914T1
D213 8-719-081-97 MMDL914T1
D214 8-719-081-97 MMDL914T1
D600 8-719-081-97 MMDL914T1
D602 6-500-481-31 DIODE AM01AV1
D603 6-500-481-31 DIODE AM01AV1
D604 8-719-077-77 D3SB60F3
D605 8-719-109-85 RD5.1ESB2
D617 6-500-567-11 DIODE 10ERB20-TA2B5
D619 6-500-567-11 DIODE 10ERB20-TA2B5
D621 8-719-312-10 RU4AM-T3
D622 8-719-085-37 11EQS10-TB5
D623 6-500-567-31 DIODE 10ERB20-TB3
D624 8-719-510-73 S3L20UF4
D629 8-719-109-85 RD5.1ESB2
D633 8-719-923-86 MTZJ-T-77-15
D635 8-719-157-97 RD3.6SB
D639 8-719-027-22 D3S6M-F
D815 8-719-069-60 UDZSTE-179.1B
D816 8-719-081-00 DIODE BY228/A52A/
D817 8-719-979-85 EGP20G
D818 8-719-109-85 RD5.1ESB2
D819 6-500-567-31 DIODE 10ERB20-TB3
D820 8-719-908-03 GP08D
D821 6-500-567-31 DIODE 10ERB20-TB3
D823 8-719-302-43 EL1Z
D824 8-719-302-43 EL1Z
D827 8-719-302-43 EL1Z
D829 8-719-069-55 DIODE UDZSTE-175.6B
D830 8-719-081-97 MMDL914T1
D900 8-719-069-60 UDZSTE-179.1B
D901 8-719-069-60 UDZSTE-179.1B
D902 8-719-069-55 DIODE UDZSTE-175.6B
D903 8-719-069-55 DIODE UDZSTE-175.6B

D905 8-719-069-60 UDZSTE-179.1B
D906 8-719-069-55 DIODE UDZSTE-175.6B
D907 8-719-069-55 DIODE UDZSTE-175.6B
D908 8-719-069-55 DIODE UDZSTE-175.6B
D911 8-719-069-55 DIODE UDZSTE-175.6B
D912 8-719-069-55 DIODE UDZSTE-175.6B
D913 8-719-069-55 DIODE UDZSTE-175.6B
D914 8-719-083-18 DIODE SPB-25MVWF
D915 8-719-069-55 DIODE UDZSTE-175.6B
D916 8-719-069-55 DIODE UDZSTE-175.6B
D918 8-719-069-55 DIODE UDZSTE-175.6B
ICs
IC001 6-705-434-21 IC TDA12067H/N1B0B0PX
IC002 6-704-532-01 RPM7240-H5
IC003 8-759-678-07 CAT24WC16JI-TE13
IC200 6-703-476-01 IC AN17803A (KV-HW21M83 (INDIA))
IC200 6-703-475-01 IC AN5276T (KV-HW21M80 (INDIA))
IC601 6-704-263-01 IC STR-F6267S LF1357
IC602 6-703-479-01 IC PQ09RD1SJ00H
IC603 6-703-478-01 IC PQ018EF01SZH
IC604 8-759-231-53 TA7805S
IC605 6-705-063-01 IC SE135N-LF38
IC606 8-759-445-59 BA033T
IC607 8-759-832-05 IC BA18BC0FP-E2
IC801 6-703-708-01 IC LM2903DT
IC802 6-701-937-01 IC TJM4558CDT
IC804 6-703-470-01 IC STV9302A
Transistors
Q006 8-729-424-67 UN2216
Q007 8-729-424-67 UN2216
Q008 8-729-010-25 MSD601-RT1
Q010 8-729-010-05 MSB709-RT1
Q013 8-729-010-25 MSD601-RT1
Q016 8-729-421-22 UN2211
Q100 8-729-010-25 MSD601-RT1
Q102 8-729-022-54 TRANSISTOR 2SC3779C,D-AA
Q103 8-729-424-67 UN2216
Q104 8-729-424-67 UN2216
Q111 8-729-010-25 MSD601-RT1
Q200 8-729-421-22 UN2211
Q201 8-729-010-05 MSB709-RT1
Q202 8-729-010-05 MSB709-RT1
Q204 8-729-010-25 MSD601-RT1 (KV-HW21M83 (INDIA))
Q205 8-729-010-25 MSD601-RT1 (KV-HW21M83 (INDIA))
Q206 8-729-421-22 UN2211
Q601 8-729-010-25 MSD601-RT1
Q605 6-550-572-01 TRANSISTOR FN155
Q606 8-729-010-25 MSD601-RT1
Q608 8-729-010-25 MSD601-RT1
Q609 8-729-010-25 MSD601-RT1
Q803 8-729-140-50 2SC3209LK
Q804 8-729-200-17 2SA1091-O
Q805 6-550-410-01 TRANSISTOR 2SC5885
Q806 8-729-010-25 MSD601-RT1
Q807 8-729-010-05 MSB709-RT1
Q808 8-729-053-33 IRF614-037
Q814 8-729-010-25 MSD601-RT1
Q900 8-729-010-05 MSB709-RT1
Q901 8-729-424-67 UN2216
Q902 8-729-424-67 UN2216
Q8009 8-729-200-17 2SA1091-O
Q8010 8-729-140-50 2SC3209LK