Sunday, February 15, 2015

SONY KV32HS – KV42DRC - SERVICE MODE – SELF DIAGNOSIS – HORIZONTAL SCAN and SMPS SCHEMATICS

Self Diagnosis Function _ Service Mode_LED blinking codes _ Horizontal & Main Power Regulator [SMPS] Circuit diagram.
Applicable to Sony ModelsKV-32HS500 RM-Y186 CND SCC-S70A-A  /  KV-32HV600 RM-Y187 US SCC-S66B-A  /  KV-34DRC500 RM-Y186 LATIN NORTH SCC-S71A-A  /  KV-34DRC500 RM-Y186 LATIN SOUTH SCC-S71B-A  /  KV-34XBR800 RM-Y188 US SCC-S66F-A  /  KV-34XBR800 RM-Y188 CND SCC-S70D-A  /  KV-36HS500 RM-Y186 US SCC-S66C-A  /  KV-36HS500 RM-Y186 CND SCC-S70B-A  /  KV-36HS500 RM-Y186 HAWAII SCC-S69B-A  /  KV-36XBR800 RM-Y187 US SCC-S66D-A  /  KV-36XBR800 RM-Y187 CND SCC-S70C-A  /  KV-36XBR800 RM-Y187 HAWAII SCC-S69C-A  /  KV-38DRC500 RM-Y186 LATIN NORTH SCC-S71C-A  /  KV-38DRC500 RM-Y186 LATIN SOUTH SCC-S71D-A  /  KV-40XBR800 RM-Y187 US SCC-S66E-A  /  KV-40XBR800 RM-Y187 CND SCC-S70E-A  /  KV-40XBR800 RM-Y187 HAWAII SCC-S69A-A  /  KV-42DRC800 RM-Y187 LATIN NORTH SCC-S71E-A
SELF DIAGNOSIS
  The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A definition of the STANDBY/TIMER LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
  When an error occurs, the STANDBY/TIMER LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas.  Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.
* If a +B over-current is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first by the micro-controller is displayed on the screen.
** Check the screen (G2) voltage for abnormality in this case.
*** If STANDBY/STEREO LED flashes six (6) times, unplug the unit and wait 10 seconds before performing the adjustment.
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from flashing.
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure on the screen for confirmation. 
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession.
DISPLAY > Channel [5]Sound volume (--) > Power ON.
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”.  Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Channel 8ENTER
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
+B over-current (OCP)
Occurs when excessive current fl ows through R5013. The increase in voltage across R5013 causes the output of Q5004 to go high, and this high signal goes to the micro.
+B over-voltage (OVP)
IC6505 detects +B OVP condition and turns on Q6522. This sends a high signal to the micro and also shuts down the AC relay.
V-STOP
Occurs when an absence of the vertical de fl ection pulse is detected by pin 24 of IC2801 (B Board). Power supply will shut down when waveform interval exceeds 2 seconds.
White Balance Failure
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC2801. TV will stay on, but there will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
Low B OCP/OVP
1. Occurs when set 5V is out.
2. Horizontal Deflection Stopped
3. Occurs when either:
1) a +B over current is detected (IC5007), or
2)
overheating is detected (Thermistor TH5002).
SERVICE ADJUSTMENT MODE
1. Standby mode (Power off).
2. Press the following buttons on the remote commander within a second of each other:
DISPLAY >  Channel 5 >  Sound Volume
[+] >  Power.

3. The CRT displays the item being adjusted.
4. Press 1 or 2 on the Remote Commander to select the item.
5. Press 3 or 6 on the Remote Commander to change the data.
6. Press MUTING then ENTER to write into memory.
SERVICE ADJUSTMENT MODE MEMORY
7. Press then on the Remote Commander to initialize.
8. DO NOT turn off set until SERVICE appears.
READING THE MEMORY
1. Enter into Service Mode.
2. Press 0 on the Remote Commander.
3. Press ENTER to read memory.
ADJUSTING THE PICTURE
1. Enter into Service Mode
2. Press 2 or 5 on the remote to select the device item.
3. Press 1 or 4 on the remote to select an item.
4. Press 3 or 6 on the remote to change the data.
5. Press MUTING then ENTER to write into memory.
RESETTING THE DATA
Note:
Be careful when using the remote! It will clear and re-initialize ALL NVM data including deflection adjustment data if not reset properly as follows:
RESETTING THE MID NVM DATA
1. Enter into Service Mode.
2. Press 7 , then JUMP , and then press ENTER on the remote.
RESETTING THE SYSTEM NVM DATA
1. Enter into Service Mode.
2. Press
7 , then 9 , and then press ENTER on the remote.
COPY FUNCTION
How to use copy function for DA4 Chassis
• After writing your adjusted data into NVM MUTING then ENTER , copy can be made by changing copy data from 0 to 1 then MUTING , ENTER again.
WARNING: DO NOT copy data before writing your corrected data in NVM. If data is copied before writing corrected data, old data will be copied.
• CPY1: DF/DQP DATA
• CPY2: CONVERGENCE DATA 
MEMORY WRITE CONFIRMATION METHOD
1. After adjustment, pull out the plug from the AC outlet, then replace the plug in the AC outlet again.
2. Turn the power switch ON and set to Service Mode.
3. Call the adjusted items again to confirm they were adjusted.
SMPS SCHEMATIC
DEFLECTION SCHEMATICS
CLICK ON THE PICTURES TO MAGNIFY