Tuesday, June 02, 2015

SANYO LCD-42XR7H HOW TO ENTER SERVICE MODE – ADJUSTMENTS - SMPS Schematic

Service Mode (Factory Mode)_Adjustments_ Parts List for repairing _ Power Supply Circuit Diagram_Universal Remote Control Set-up codes - Sanyo 42XR - 42" LCD TV.
Method of entering the factory menu
The method of entering the factory menu is SOURCE, 2, 5, 8, 0.
Press 1 to enter page1, the function is Cotez Feature Setting, to set LOGO, frequency ect,.
Press 2 to enter page2, the function is Color Temperature Setting. The color temperature now is 12000.
Press 3 to enter page3, the function is Auto Color setting, to set AUTO COLOR of each channel.
Main board adjustment
a) Connect X401 of main board and IR board, insert 11-pin wire of power board to XB7, then the indicator light of IR board should be red.
b) Press POWER on the remote control, now the indicator light of IR board turns blue, test XB7 PIN1 to be 9V, PIN3 5V, PIN5/PIN6 12V, PIN9 3.3V, LB04 3.3V, NS03 PIN2 1.8V, N404 PIN2 2.5V.
TV board adjustment (IF amplify adjustment)
a) Base on 3.3 a), connect 6-pin wire of power board and X04 of TV board, press POWER on the remote control, now the indicator light of IR board turns blue, TEST PIN2 of X04 to be 5V, PIN4 9V, L07 3.3V.
b) Input +5V to TP1 and 0V to TP2, input 38.9m IF signal to J1(use IF signal generator), adjust L10 to let X08 be 1.6V.
c) Input 0V to TP1 and +5V to TP2, input 33.5m IF signal to J1(use IF signal generator), adjust RP01 to let X08 be 1.6V.
d) Joint the tuner J1.
Unit connect adjustment
Connect the main board, TV board, IR board, SCART connect board and key board according to the wiring diagram. Press POWER button on the remote control, the indicator light on IR board turns blue, test X12 PIN1 of TV board to be +24V.
AGC adjustment
a) Receive 60dB signal of D-8 and test X07 with DC voltmeter.
b) Adjust RP201 to let the data of voltmeter just below 4.0V.
c) Input 100dB signal of antenna, the picture should not no-synchronous or distortion; the color should not disappear when input 30dB-40dB low signal and the picture should synchronous and the sound normal.
VGA adjustment
mode preset
Input VG-848 of VGA signal(PATTERN 980:1 dot ON/OFF), select TIME877(720*400/70Hz), the TV will auto adjust to full screen, or enter display menu to do auto correction. Adjust
TIME885(640*480/60Hz,TIME854(800*600/60Hz) by using the same method.
VGA channel Auto color
Input VG848 of VISA mode signal to VGA channel, enter factory menu of Auto Color Setting item, select VGA and press enter to do Auto Color.
YPbPr Auto Color
Input a high definition signal of VG-848, enter factory menu of Auto Color Setting item, select YPbPr and press enter to do Auto Color.
AV Auto Color
Input FLUKE VIDEO signal of PAL, select PATTERN of 100% Color bar, enter factory menu of Auto Color Setting item, select VIDEO1 and press enter to do Auto Color.
SCART Auto Color
Connect SCART1 RGB signal, input FLUKE signal of PAL system, PATTERN of 100% Color bar, enter factory menu of Auto Color Setting item, select SCART1 and press enter to do Auto Color.
Working principle of power: (SMPS)
The input AC power via EMC filter and rectification circuit, it sent to PFC(power factor correct L6563) to output DC400V, which will be separated into two ways, one way via standby circuit (isolation D/D convert FSDH321) output 5VAND 32V; another way via semi-bridge circuit(TEA1610T) output 24V, 18V, etc. At standby, power board send out Vsb(3.3V) to cut off 5VSC, 32VSC output by the control of Standby signal and stop working of PFC circuit(L6563) and semi-bridge (TEA1610T). When turn on, it makes all the IC working and output voltage.
L1653:PFC( power factor correct)
TEA1610T: Isolation D/D convert (400VDC converted to DC 24V, 18V, etc.)
FSDH321: Isolation D/D convert (400VDC converted to DC 5V, 32V, etc.)

SMPS Schematic {Click on the schematics to Magnify}
Parts list for repairing.
XI6010J 01101 > Remote Control
XI6F Y 0140910 > Infrared Receiving Board
XI6F Y 0050110 > Main Board
XI6F Y 0140510 > Key Board
XI6170728010 > Speaker (Bottom)
XI6F Y 0054010 > Analog Board
XI6F N0052010 > Power Board
Panel > XI5203428503
Video processing board > XI6FY0054010
Connection board > XI6FY0052910
SCART connection board > XI6FY0144610
Universal Remote Control Set-up codes to check with Sanyo Brand TVs
0018 0020 0041 0049 0050 0065 0101 0102 0107 0131 0139 0152 0161 0166 0177 0181 0195 0198 0209 0215 0314 0320 0379 0391 0408 0421 0634 0660 0667