Tuesday, November 24, 2015

Dish Drawer – Fisher and Paykel DS603 I DS603IH – Option Adjustment – Fault diagnostic and Wiring Diagram

Fisher&Paykel - DD603 DD603H - DD603I DD603IH - DS603 DS603H - DS603 I DS603IH - DD603M DD603HM - DS603M DD603HM
OPTION ADJUSTMENT MODE
How to Change Setup Options
Rinse Aid / Water Supply Hardness / Auto Power / End of Cycle Beeps / Closed Drawer Option / Clean/Dirty Dish Symbol /Dry Enhancement Option
To enter this setup mode, press Power, then hold the Eco touch switch and KeyLock button simultaneously for 5 seconds ensuring that Eco is pushed first. Once the setup mode is entered a beep is emitted and the LCD displays the letters rA. By pushing the Start/Pause button you can scroll through and change the following options:-
Rinse Aid Setup (rA)
Water Supply Hardness Setup (hd)
Auto Power Option (AP)
End of Cycle Beeps (EC)
Closed Drawer Option (Ld).
Clean/Dirty Dish Symbol (dS)
Dry Enhancement Option (LH)
Integrated:- On an Integrated DishDrawer, where there is no display, you can still tell which option you have chosen by using the lights showing on the integrated badge as follows:
Rinse Aid Setup (red light above Start/Pause button)
Water Supply Hardness (green light above Start/Pause button)
Auto Power Option (orange light above Start/Pause button)
End of Cycle Beeps (green light above Start/Pause and red light above Keylock) button)
Closed Drawer Option (red light above Start/Pause and Keylock buttons)
Clean/Dirty Dish Symbol (not available on Integrated models)
Dry Enhancement Option (orange light above Start/Pause button, Eco light is red)
Push Power at any time to exit this setup mode.
Rinse Aid Setup (rA)
The current rinse aid setting is shown using the red LED’s on the touch switch panel.
The amount of rinse aid dispensed into a rinse cycle can be varied to suit the level of hardness of the local water supply. It is adjusted for 1 - 5 dispenser levels (1 = approx 0.5mls (1/10) teaspoon of rinse aid, 5 = approx. 2.5mls (½) teaspoon of rinse aid).
Push Keylock to advance the rinse aid setting. Once the desired setting is achieved, push Power to exit. The rinse aid index is stored in EE memory, so even with the power removed, the rinse aid level is retained.
Integrated: On an Integrated DishDrawer when you turn on or turn off one of the following options it is indicated by the red wash cycle LEDs on the secondary control panel. If an option is turned on then all the LEDs turn on and if an option is turned off all the LEDs turn off.
Water Supply Hardness Setup (hd)
The current supply hardness setting is shown using the red LED’s on the touch switch panel. One of 5 settings should be selected according to the known hardness of the supply water. Each setting is appropriate for the following water supply hardness:
No. LED Water Softener turned off, continuous bypass of softener
1 150-250 ppm water supply hardness
2 250-350 ppm water supply hardness
3 350-450 ppm water supply hardness
4 450-550 ppm water supply hardness
5 550-625 ppm water supply hardness
Push Keylock to advance the Water Softener setting. Once the desired setting has been achieved push Power to exit.
Selection of a setting affects how the Electronic Controller diverts supply water, how much water is treated, and how much salt is used in regeneration, in a manner that optimises the performance of the Water Softener.
Auto Power Option (AP)
The automatic power up sequence that occurs when the tub is opened can be turned on or off using the Keylock button. If the Scrubbing Brush is showing on the LCD then the auto power up sequence will occur when the tub is Opened. If the Scrubbing Brush is not showing then the DishDrawer will not automatically power up when the tub is Opened (the customer will need to push the power button each time they wish to use the DishDrawer). Push Power to exit when the desired setting has been selected.
End of Cycle Beeps (EC)
The six beeps that occur at the end of every cycle can be turned on or off using the Keylock button. If the Scrubbing Brush is showing on the LCD then the end of cycle beeps are activated. If the Scrubbing Brush is not showing then the end of cycle beeps are deactivated. Push Power to exit when the desired setting has been selected.
Closed Drawer Option (Ld)
The Closed Drawer Option can be turned on or off using the Keylock button. If the Scrubbing Brush is showing on the LCD then the Closed Drawer Option is selected and it will keep the DishDrawer locked at all times by bringing the lid down. When this mode is selected the customer needs to push the power button to lift the lid whenever they want to open the drawer. When they close the drawer again the lid comes down automatically after 30 seconds and locks the tub. If the Scrubbing Brush is not showing then the Closed Drawer Option is deactivated.
Clean/dirty Dish Symbol (dS)
(not available on integrated models)
The Clean/dirty dish symbol can be turned on or off using the keylock button. If the Scrubbing Brush is showing on the LCD then the Clean/dirty dish option is selected. This means that the end of cycle clean dishes symbol will remain in the LCD display until the power button is pressed to clear it. If the Scrubbing Brush is not showing then the Clean/dirty dish symbol will disappear when the drawer is first opened at the end of a cycle (factory setting).
Dry Enhancement Option (LH)
Dry Enhancement Option can be turned on or off using the keylock button. If the Scrubbing Brush is showing on the LCD then the Dry Enhancement Option is selected.  This means the lid will stay down and the drying fan will continue running for 4 hrs after the wash program completes.  If the customer wishes to open or stop the DishDrawer during this 4 hr period, they can do so by pushing the POWER or START / PAUSE button. This will reset the feature until the end of the next wash program.
Option Adjustment Quick Reference
Rinse Aid Setting (rA)
(alter the amount of rinse aid dispensed)
Press and hold Eco, then Keylock for 5 seconds.  rA will be displayed (integrated: Red LED above start/pause button showing)
Press keylock
The rinse aid setting will advance on the secondary control panel LEDs with each press
Press Power
Will exit & save selected setting.
Water Softener Supply Hardness Setup(hd) (where fitted)
(alters the Water Softener setting depending on Water Supply hardness)
Press and hold Eco, then Keylock for 5 seconds
RA will be displayed
Press Start / Pause once
Hd will be displayed (integrate: Green LED above Start / Pause Button showing)
Press Keylock
The Water Softener setting will advance on the Secondary Control Panel LED’s with each press.
Press Power.
Will exit and save selected settings.
Auto Power Option (AP)
(powers up automatically when the drawer is opened)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start/Pause Twice
AP will be displayed (integrated: Orange LED above start/pause button showing)
Press Keylock
Turns Auto Power on & off. Scrubbing brush or secondary control panel LEDs showing = AP on, Scrubbing brush or secondary control panel LEDs not showing = AP off
Press Power
Will exit & save selected setting
End of Cycle Beeps (EC)
(six beeps at the end of every cycle)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start/Pause Three Times
EC will be displayed (integrated: Green LED above start/pause button showing)
Press Keylock
Turns end of cycle beeps on & off. Scrubbing brush or secondary control panel LEDs showing = EC on, Scrubbing brush or secondary control panel LEDs not showing = EC off
Press Power
Will exit & save selected setting
Closed Drawer Option (Ld)
(lid closes automatically every time the drawer is closed)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start/Pause Four times
Ld will be displayed (integrated: Red LEDs above start/pause & keylock buttons showing)
Press Keylock
Turns closed drawer option on & off. Scrubbing brush or secondary control panel LEDs showing = Ld on, Scrubbing brush or secondary control panel LEDs not showing = Ld off
Press Power
Will exit & save selected setting
Clean/Dirty Dish Option (dS)
(clean dishes symbol stays on at end of cycle until cleared by pressing power)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed
Press Start / Pause Five times
dS will be displayed (not available on integrated models)
Press Keylock
Turns clean/dirty dish option on & off. Scrubbing brush showing = dS on, Scrubbing brush not showing = dS off
Press Power
Will exit & save selected setting
Dry Enhancement Option (LH)
(lid down and fan run-on for 4 hrs at the end of the cycle)
Press and hold Eco, then Keylock for 5 seconds
rA will be displayed)
Press Start / Pause Six times
LH will be displayed (orange light above start/pause, ECO light is red)
Press keylock
Turns the Dry Enhancement Option on / off. Scrubbing brush symbol on = LH on.
Press Power
Will exit & save selected setting
DIAGNOSTICS
DishDrawer Diagnostics
DishDrawer Diagnostics can only be entered in Power Off mode, ie. When there is no display on the LCD or the badge LED’s are off. Diagnostics is entered by holding the Keylock and Start/Pause buttons simultaneously for 5 seconds. Ensure that Keylock is pushed first.  There are currently four levels of diagnostics. To move to the next level push Power. To enter a level push Start/Pause. Once a level has been entered, pushing Power will exit diagnostics completely. If no level is entered then the display will cycle through the four levels and exit after the last. On entering diagnostic mode the first level is the Display/Download Mode.
Display / Download Mode
In this mode all LED’s and LCD segments (except keylock) are illuminated.
Optical LED Download / Fault Display
An optical data download is available here to download all EE data to a PC or Palm PC via the lower tub-home sensor light pipe. Hold the reader pen over the lower tub-home sensor light pipe and press Start/Pause to initiate the download. A short beep indicates the start and finish of download.  In products manufactured before MEM741743, 21/5/03, the last two faults are displayed on the LCD (secondary control panel LEDs for integrated models) during the optical download; the Current Fault code is displayed first followed by the Previous Fault Code. To read the Fault Code on the secondary display for integrated and prefinished products after MEM741743.
Clearing Fault Logs
To Clear the current Fault press the Keylock button until a beep is sounded. This action moves the Current Fault into the Previous Fault while clearing the Current Fault. To Clear the Previous Fault press Keylock once more until the beep is sounded.
Warning: Once a fault has been cleared, it is permanently removed from memory and cannot be recovered.  Press Power to advance to the next level.
Hardware Output Diagnostic Test Mode
This level tests all the hardware outputs and inputs. The LCD display shows ‘HO’.
Press Power to skip hardware diagnostics and advance to the next level.
Press Start/Pause to enter hardware diagnostics.
Once hardware diagnostics has been entered letters in the LCD display indicate the current hardware output being tested and for integrated models the LEDs on the touch switch panel, using binary encoding, as shown in the table on the next page.
Different combinations of outputs can be switched on or off together but the controller will prevent higher current drawing components such as the wash pump and the lid motors being turned on together.  Press Start/Pause to advance to the next hardware output.  Press Keylock to turn the currently displayed output On or Off. If the scrubbing brush symbol (green LED above
start/pause button on integrated models) is displayed then that output has been switched on, and if it is not displayed then that output is off.
Press Power to Exit at any time (All outputs will be switched off on exit).  As mentioned above the LCD display and touch switch panel LED’s are illuminated to correspond to a particular hardware device. The following table details the display order of the test.
WARNING : In diagnostic mode there is no component protection. Therefore take care when running individual components not to overload them. It is advisable to avoid turning the element on without filling the tub with water first.
NB : No Fault codes will come up while in diagnostics mode.
Tub Home Sensor Test: At any time during HO test mode the Keylock symbol on the LCD display (Keylock LED n integrated badge) indicates the tub position. On = Closed, Off = Open.
Fast Test Cycle
WARNING : only run this cycle if connected to the water supply
This level runs a 5 minute fast test cycle.
Press Power to skip Fast Test Cycle and advance to the next level.
Press Start/Pause to enter Fast Test cycle.
Once Fast Test Cycle is selected the DishDrawer goes into standby mode and 5 minutes will be showing on the display. The test cycle is started by pushing Start/Pause and the following components are run during the 5 minute cycle that follows:- Lid motors, fill valve, wash motor, element, drain motor.
Press Power to Exit at any time.
Continuous Cycle Test Mode
In this level the DishDrawer can be run continuously in any wash cycle. Once the cycle has finished, the DishDrawer automatically restarts the same wash cycle.
Press Power to skip Continuous Cycle. As this is the last level, doing this will exit diagnostics.
Press Start/Pause to enter Continuous Cycle.
Once selected the LCD backlight flashes on and off to indicate the DishDrawer is in continuous cycle and the cycle starts straight away (for integrated models the LED above the start/pause button will be orange instead of green to indicate the DishDrawer is running in continuous cycle). It will run the last cycle that had been selected prior to going into diagnostics mode.  If you wish to run a different cycle you need to exit diagnostics turn the DishDrawer on as normal and select the cycle you want. Then turn the DishDrawer off again reenter diagnostics and restart the Continuous Cycle as above.
Press Power to Exit at any time.
Cycle Count Retrieval (not available on integrated models)
To display the cycle count on the LCD screen, pause the DishDrawer while running a Continuous Cycle. The two bytes of the cycle count will be displayed alternately, in syncronisation with the changing backlight.
The Low byte is displayed when the backlight is Off.
The High byte is displayed when the backlight is On.
To calculate the Total DishDrawer cycle count use the formula below.....
Cycle_Count = (200 x High_byte) + Low_byte.
Eg. Low_byte = 156
High_byte = 2
Cycle_count = (200 x 2) + 156 = 556.
Temperature & Voltage Display Mode (not available on integrated models)
During a wash cycle, the current water temperature or the power supply rail voltage of the controller can be displayed on the LCD instead of the time remaining. To enter temperature/voltage display mode, start a wash cycle as normal. Initiate a keylock by pushing and holding the Keylock button for 4 seconds.
Once in keylock mode push and hold Start/Pause for 8 seconds to enter temperature display mode. The display now alternates between a C symbol and the water temperature. Pressing the Start/Pause again changes the display to alternate between an E symbol and the power supply rail voltage of the controller.
To cancel temperature/voltage display mode, press the Power button.
Show Off / Showroom Wash Mode
This mode initiates a shop show off display and wash operation demonstration.
With the DishDrawer powered up and turned on the show off mode is entered by holding the Eco and Power buttons simultaneously for 5 seconds. Ensure that Eco is pushed first.
The DishDrawer is now in the Show Off mode and cycles through all of the LED & LCD segments while pulsing the LCD backlight on and off.
Pressing the Power button now puts the DishDrawer into the Showroom Wash mode. Before running this mode the tub should be filled with water until it is just touching the underside of the spray arm. The Showroom Wash is started by pushing the Start/Pause button whereby the following cycle is run:-
The lid is pulled down
The wash motor starts and runs for 4 minutes
The wash motor stops.
The lid is lifted The display counts down to zero throughout this cycle The DishDrawer turns off at the end of this cycle. The DishDrawer is still in the Showroom wash mode however and it can be re-run by pushing Power and then
Start/Pause. Once Show Off/Showroom Wash mode has been initiated, the mains power must be removed to exit out.
WIRING DIAGRAM