Wednesday, November 06, 2013

HOW TO ENTER SERVICE MODE - ADJUST ITEMS - SONY - KDL V40XBR1 [KDL Series LCD TVs]


SERVICE MODE
    Accessing the service mode is accomplished in the same way as has been used in past Sony television products. Press, “DISPLAY”, “5”, “VOL+”, and “POWER” in sequence on the remote commander to enter the service mode.  OSD  graphics  for  the  Main  TV  Micro  SAIPH)  data  settings  will appear on the screen.
    Although the service mode allows access to a large amount of adjustments, most will never need to be adjusted unless data becomes corrupted. In certain cases, such as board change-outs, items such as picture size or entering may need to be adjusted.
Navigating the Service Mode
There are 3 major categories of adjustments in the MIX-5 Chassis
  1. TV Micro (SAIPH)
  2. QM
  3. BE Micro
    These categories are selected by pressing,  “JUMP” on the remote commander.  Once you are within one of these categories, manoeuvring through the individual groups and item adjustments is accomplished by using the “2” or “5” keys on the remote to select groups and using the “1” and “4” keys to select adjustment items. The “3” and “6” keys change the data settings up or down. Pressing “MUTE” followed by “ENTER” writes any data to NVM.  The “0 (zero)” key, followed by “ENTER” will write back previous NVM data assuming the write function was not initiated. Figure 2-5 provides a graphic illustration of how to maneuver through the various adjustment menus.
   Note the display example at the top left corner. This is the first page of the CCPM 1 group. This is indicated by the “0” at the top centre of the page. All pages within a group begin with 0 followed by 1, 2, 3, and so on. The data setting for each page is located just to the left of the word “SERVICE”. In this case, the data setting is “1”. Pressing the “2” key on the remote moves to the next service group (CCPM 2). The “5” key returns back to the previous page.
   The next row shows the same page of the group but demonstrates how the “1” and “4” keys scroll to the next page within the group. In this case, the  SHPC  adjustment  is  change  to  the  next  item  (FUP2). The  “1”  key moves  forward  to  the  next  page  within  the  group  whereas  the  “4”  key moves back to the previous page.
   The  bottom  row  illustrates  what  happens  when  the  “3”  or  “6”  keys  is pressed.  The  data  value  for  the  selected  page  changes.  The  “3”  key  advances the data value whereas the “6” key decreases it. 
Pressing the “0” key reads the NVM data that was last stored back into the  CPU  registers.  This  is  useful  if  one  wants  to  “start  over”  from  the beginning. Always save any data that produces satisfactory results. If you wait until many adjustments have been performed without saving data, all of your previous work will return to the point where you began.
SERVICE MODE GROUPS
CLICK ON THE PICTURES TO ZOOM IN
SERVICE MENU NAVIGATION
Adjustment Items
   Graphics  selection  (for  troubleshooting  and  picture  adjustments)  and white balance will usually be the only two areas of the service mode that require access. 4 sets of test pattern graphics are contained within the service mode located in the QM sub-group.
Test Graphics
   Various test patterns are generated to assist in picture quality checks and alignments. They are also useful for troubleshooting video problems since patterns are generated in various locations. Graphics are generated in 3 different circuits:
Main TV Micro (Saiph):
   Data display for general alignment and diagnostics history. These graphics will appear as large green letters and are the first to appear when entering the service mode. The Main TV Micro does not generate the graphics. It sends the appropriate data to the QM ATI Micro where the graphics are generated.
QM Board:
   Customer menus originate here. The QM board also generates its own service data. The adjustment data graphics are displayed as blue.  Various test pattern graphics are also generated.
B board:
   The BE Micro generates its own adjustment data graphics. The letters displayed are green and noticeably smaller than the Main TV Micro graphics. Even though BE adjustment data is displayed, none of the adjustment items will function in the direct-LCD models.  BE Micro adjustments are used to change data on the C board located on the optical block assembly of a projection LCD unit. The Chimera Micro located on the B board used in the MIX-5 chassis is the same in direct or projection models. The LCD panel does not contain the same circuitry for panel drive as a C board. Therefore, the BE adjustment data will appear but have no effect. It is still a useful tool to determine if the LCD panel is functioning properly.
QM Graphics
Once the service mode has been activated, press “JUMP” on the remote commander to change the category to the QM group.  Once the QM adjustment data category has been reached (the adjustment graphics will change from green to blue), the first adjustment item will appear as “INFO” and is labeled as item 0. Press the “1” key on the remote commander to move to the next adjustment item labeled “1”. This item is named “PATN”, The data value should be set at zero. Using the “3” key on the remote commander will change this data and different test pattern graphics will appear with each increase of the data value. There are 4 sets of 20 graphics (data 1 to 80. Each set of graphics is redundantly generated but in different resolutions. They are as follows:
1-20 1080i
21-40 480i
41-60 480p
61-80    720p
NOTE: These graphics are valuable in verifying proper scaling of the 4 major ATSC resolution formats.  Verification of each resolution can be seen by pressing the “4” key on the remote to move back to the “INFO” group. Change the data from “zero” to “one” and a palette will appear with information about the ATI Micro and signal performance. One of the items is the current resolution format. This palette can be left on while returning to the “PATN” group and viewing the different sets of pattern resolutions. An example of this is shown.
   A second set of test patterns can be displayed by moving to item 2 in the QM Mode. This item is labeled GPTN. These are addition test graphics and all are in high resolution (1080i) and originate from the same area that the customer menu is generated. All of the above graphics are generated on the QM board and are useful for video troubleshooting. If they can be displayed, the B board and LCD Panel are eliminated as potential causes of the failure.
QM INFORMATION DISPLAY
BE Micro Graphics
  Use the “JUMP” key to enter the BE MICRO category. Green adjustment data graphics will appear at the top of the screen.  As mentioned previously, the adjustment items in the BE Micro group will not change most of the adjustment settings in this chassis since they are designed to communicate and perform data changes to the C board of the MIX-5 rear-projection television. Therefore, if an attempt is made to access the test pattern graphics normally found on the projection version of the MIX-5 chassis is attempted, the data values will change but no test patterns will be displayed. They are, however, useful to validate output from the Chimera IC to further validate video flow through the B Board and assist is determining if a problem exists on the LCD panel.
IMPORTANT: Be certain to exit the BE Micro group before turning the unit off. Always turn the unit off in the QM or Main Micro service group. Make sure the first page of the QM group is not set to display any info data. If this is not done, the unit will display the BE Micro or QM data when it is turned back on and there will be no way to turn them off. If this occurs, simply unplug the AC power to perform a hard reset and plug the unit backs in.
Customer Settings Reset
   In past chassis models, customer settings could be returned to “out of box” condition by pressing “8” followed by “ENTER” while in the service mode. In previous chassis designs, this could be done virtually anywhere in the service groups (except the PJE group for CRT rear-projection units). In the MIX-5 chassis, this reset procedure can only be performed while in the QM Group. There will be no response in the Main or BE Micro groups. When the “8” key is pressed on the remote commander while in the QM group the words “RESET” will appear in the upper left corner. Pressing “Enter” will cause the screen to become blank momentarily. Video may appear if an active source was selected during the reset but there will be no OSD graphics and most remote commander function will be locked. Out, including the power button to turn the unit on.  Simply unplug AC power to the unit, wait a few seconds and re-apply AC. The unit will turn on with all customer defaults reset. If the customer used a parental control password, it will be gone and the auto-program for channel detection will need to be activated.
White Balance Adjustments
   In general, white balance adjustments are not required on a regular basis with LCD-type displays. Changes in backlight color temperature will occur over time but this occurs at an extremely slow rate and is not normally noticed by the customer.  White balance adjustments are occasionally required when the LCD Panel is changed and definitely when another person alters the data settings.  Unfortunately,  since  the  BE  Micro  group  (where  white  balance  data  is stored)  was  designed  to  communicate  with  a  C  board  for  a  projection unit there is no way to adjust white balance in the direct-LCD models of this chassis. A special interface and software is required to change white balance and other data related to the LCD panel.