Saturday, August 18, 2012

HITACHI PLASMA DW3 - TROUBLESHOOTING (4)



                                                                           {4}
Cont:
  • If no evidence found:
  • Does Vs & Va voltages stay up.
  • If yes, Panel is defective.
  • If No, in this case neither PWB can be confirmed as fault.  Suspect Y-SUSTAIN PWB.
  • Disconnect the SDR Upper or Lower or Both from the Y-SUSTAIN PWB, and test Vs/Va voltages.  They must come On and stay up with these PWBs removed from the Y-SUSTAIN PWB.
IF THERE IS NO Vs/Va
  • There must be a dead load on the line, or no Vsago/Vcego commands from teh Logic PWB CN68.
  • Check the Va and Vs run-on commands.
  • The SBY 5V from CN63 pin-1, must be present before Vsago/Vcego lines can function.  AS the Power button is pressed, [Vcc5.1V] should come when Vcego/Vsago.  Commands go high.
TESTING THE Vs & Va TURN ON COMMANDS
  • Press the Master Power Switch on the bottom, to remove AC.
  • Wait unitl a relay click is heard.
  • Unplug CN68 connector, and re-plug it back.  If this is not done, Turn On command Vcego / Vasgo at pins 7&8 of CN 68 will not happen.
  • Connect a DC voltmeter to the CN68 connector Vcego / Vsago.
  • Press the vacation switch to apply AC power, and wait for about 30 seconds for initilization.  
  • If Normal:  After several seconds, Vcego / Vsago voltages should reach to 3.3v.
  • If a troubele is sensed, these pins will climb and then quickly drop the voltage to less than 0.03.
AFTER A TROUBLE SENSE
  • Pull the CN64 connector.
  • If the condition changes as described above, there is a load on Va/Vs lines.
  • If the condition does not change, the the problem is with Logic PWB.  Carefully examine the connector from CN68 to the Logic PWB CN6
  • Look for any visible damage to this cable.  
  • Confirm SBY +5V from pin-1 of CN63.  There are no diagnostic LED on the Digi-Main PWB.
SOME POINTS TO NOTE WITH DW-3 POWER SUPPLY
  • Generates standby 5V any time AC is applied to the power supply PWB.  No matter whether the set is turned On or Off.
  • Digi-main PWB generates Power-1 and Power-2 commands on the CN63 connector when the set is in quick start, even when the set is Off and when the set is turned On.
  • Generates all voltages of CNPPS connector, when the set is in quick start, because of Power-1 and Power-2 are high.  #  The TV turns on quickly. ## No data communication have to be re-initiated at turn on. ### The Sub-Digital PWB digital tuner can be on.
  • Power-1 and Power-2 CN63 connector do not turn on Vs & Va or Vcc 5.1V, it only turns on the CNPPS voltages.
  • Power-1 and power-2 CN68 connector comes from the Digi-Main PWB PPM1 connector.
  • Vsago&Vsego CN 68 connector comes from the Logic PWB CN6 connector.
  • The CN68 connector should be unplugged and then re-inserted to reset the power supply, if Vs of Va did not come up for any reason.  If this is not done, Vcego / Vsago will never attempt to turn on Va/Vs again.  If AC is removed, this will reset the power supply.  It will take over five minutes time.
  • Power supply can be forced On to test all power supplies.  
  • Vcc 5.1V at CN64 pin-3 and CN68 pin-1 is generated at the power supply and is output voltage from the power supply, and not an input.
  • In Series-1 models, CNPPS pins7,13,14,15 all are tied together.
  • In Series-2 models, CNPSS pins 13,14,15 are tied together.
  • Vcc 5.1V, CN63 Pin-3 and CN68 pin-9 are tied together.
  • Power-3 is not used [CN63 connector]
  • The relays, RL001 & RL002 turn on any time AC is applied to power supply PWB; if quick start is Off, both relays turns off after a two minutes when AC is first applied.  If quick start is on, both relays stay on.  When the set is turned on, both relays turn on.
End