Wednesday, November 07, 2012

PLASMA TVs _ FUNCTION OF PARTS & GENERAL FAULTS



PARTS AND FUNCTIONS

PART NAME
MAIN FUNCTION

Y-Board ( Scan Driver )
Connected to Scan electrode(Y-electrode) & FPC for Scan & Sustain drive.

Z-Board ( Common Sustain driver)
Connected to Sustain electrode(Z-electrode) and FPC for Sustain drive.

X-Board ( Address Driver ).
Connected to Address electrode(X-electrode) of bottom plate and FPC
X-Board ( Address Driver ) for Address drive.

Control Board.
Creates Display Data & Driver Timing for video, audio signal from outside and distributes to X, Y, Z Board.

DC/DC-2 Board.
Converts Vs, Val, Vcc voltage into Circuit Logic Voltage(5V) and Val, Vs, DC/DC-2 Board Vs, Vsetup voltage to distributes to X, Y, Z Board.

FPC ( Flexible Plate Circuit )
Connects PCB and panel pattern by line to line.

ACF (Anisotropic Conductive Film)
A Filler between panel and FPC, which is used as thermo-compression material to connect the pattern of FPC & panel(Glass). Composed of thermoset polymers and conductive metal powder(Ni, Au).

Heat Sink
Metal plate attached to the back of panel with adhesives, which absorbs and emits the heat from driving.

COF ( Chip On Film )
Integrated form of IC Chips on PCB and FPC, which makes the structure
of PCB simple and small.



DEFINITION OF DEFECTS

Fault
Condition
Cause

Non lighting Cell Defect
Cell is always OFF
Particles or structural fault of cell.

Flashing Cell Defect
Cell repeats On/Off
Particles or structural fault of cell.

Non-extinguishing Cell
Defect
Cell is always ON
Particles or structural fault of cell.

High Intensity Cell
Defect
Cell is considerably brighter than others or different color appears.
Particles or structural fault of cell.


Quantizing Noise
Several luminance layer is seen in gradations of dark to bright.  Especially a luminance layer of contour form is seen on human faces.
  • The difference of brightness in the same gradation between lines with heavy load and lines with light load according to pictures.


  • The layer is seen by skipping over neighboring gradation for White Balance & compensation with digital.


Contour Noise
Contour noise appears as several false contours of objects on moving image due to the time difference of
gradation.
PDP is a device displaying color by dividing seconds, so viewers’ sight follows image of video picture.  Contour noise is having a false contour by the shade of the previous picture being added to the shade of current   picture.

Image Retention
The afterimage of the   previous image continues after signal input and removal, which disappears in
minutes.

Memory Effect which is specific characteristic of AC PDP.
Image Sticking
The previous afterimage is seen when changing a certain pattern to different patterns after displaying for a long time.



Degradation of phosphor in fixed pattern which is displayed for hours.

Mis-writing
Many unstable cells in gradation.
Mis-writing pattern are ON/OFF.


Unstable gradation signal when driving.
Maldischar
Ge: Flashing
Type
Cells which supposed to be Off repeat On/Off and are spread irregularly.




Incomplete removal of wall charge, space charge in Reset period.

Maldischar
Ge:  Luminesce
nt Spot
Type
Cells repeat On/Off in abnormal bright color and are spread irregularly (mostly in White, Gray Pattern)
Unequal condition of cell discharge by the uneven structure of panel.

Shift of Priming Charge by the structural fault of unit cells.

Crosstalk
Cell that supposed to be Off flashes unnecessarily on certain places and tends to spread over time.


Shift of Priming Charge by the structural fault of unit cells. 

Polluted Cell 
Spot
Colors in some part are different. Spot with normal part.

Pollution of PCB while
Manufacturing.
Over-discharge
Over-discharge in some part, which looks like stained spots especially in single or white pattern.



Pollution or unequal structure in some part on panel.
Add Open
No lighting of vertical lines which are supposed to be ON

Address electrode Open.

Fault on X-Board, Control-Board, compressed part of FPC.

Add Short
Vertical lines which supposed to be off are light up.
Fault on X-Board, Control-Board, compressed part of FPC.

Sus Open.
No lighting of horizontal lines which supposed to be On
Sustain(Z), Scan(Y) electrode Open, Dielectric breakdown.

Fault on Z, Y-Board, Control-Board, compressed part of FPC.

Sus Short
Horizontal lines which supposed to off are lit up.
Sustain(Z), Scan(Y) electrode Short.

Fault on Z, Y-Board, Control-Board, compressed part of FPC

Dielectric Breakdown.
No lighting of vertical lines which supposed to be On.
Electrode(Z, Y) breaking by high heat generated at dielectric breakdown by the fault(bubble, particle) inside of upper dielectric layer.

White Line.
Some vertical lines radiate brighter than normal.
Defect of electrical mechanism of Add Driver - X-Board.


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