Sunday, December 16, 2012

FISHER and PAYKEL_SMARTDRIVE ELECTRONIC WASHING MACHINE_PHASE 1 TO 5 - 230V _ USER WARNINGS _ LED FLASHES DETAILS _ FAULT CODES [1 of 5]

                                     [1 of 5]
  • When Smartdrive detects a fault it stops. Smartdrive beeps continuously, once per second, and displays a fault code in binary using the 8 wash progress LEDs. The possible fault codes are listed in numeric order with their associated service procedure. The fault code binary value as represented by the Wash progress light condition is shown in brackets, e.g. Fault code 9 (00001001) “Size setting Error”. The rightmost binary character corresponds to the SPIN LED on the wash progress LEDs.
{ 00000001} Phase 1 - Display Module Fault.  Phase 2 to 5 - Motor Controller Fault.
The Motor Controller (Display for Phase 1) has encountered an error when writing to an EEPROM address.
Primary Source - Motor Controller (Display Module for Phase 1)
Action - Replace Motor Controller (Display Module for Phase 1).
{00000010}  Phase 1 - Display Module Fault.  Phase 2 to 4 - Motor Controller Fault.
An error has been encountered when trying to read the pressure sensor.
Primary Source - Motor Controller (Display Module for Phase 1).
Action - Replace Motor Controller (Display Module for Phase 1)
{00000011}  Phase 1 to 5 - Motor Controller Fault.
The Motor Controller has found a RAM error during it's initialization procedures.
Primary Source - Motor Controller
Action - Turn off at the wall and on again after 5 seconds and try again. If still faulty then replace Motor Controller.
{00000100} Phase 1 - Communications Fault.
The Motor Controller has had difficulty communicating with the Display Module.
Primary Source - Motor Controller
Action –
Turn off at the wall and on again after 5 seconds and try again.
If still faulty, Replace Motor Controller
Replace Display Module. If the new Display Module corrects the fault, then re-fit the original Motor Controller.
{00000101} Phase 1 – Communications Fault
The Display Module has had difficulty communicating with the Motor Controller.
Primary Source - Display Module
Action:
Turn off at the wall and on again after 5 seconds and try again.  If still faulty, then:
Check connections of the 12 way harness for bad contacts , corrosion etc
Check for moisture in the console area. Dry out if necessary
If still faulty, then replace Display Module
If still faulty, then replace Motor Controller. If the new Motor Controller corrects the fault then re-fit the original Motor Controller.
{00000110} Phase 1 - Display Module Fault.  Phase 2 to 4 Motor Controller Fault.
The Motor Controller (Display Module for Phase 1) has received an incorrect signal from the pressure sensor.
Primary Source - Motor Controller (Display Module for Phase 1)
Action - Replace Motor Controller (Display Module for Phase 1).
{00000111}  Phase 1 to 5 - Display Module Fault.
The Display micro has found a RAM error while testing RAM.
Primary Source - Display Module
Action - Replace Display Module.
{00001000}  Phase 1 - Display Module Fault.
The Display micro has not been able to start-up correctly.
Primary Source - Display Module
Action - Turn off at the wall and on again after 5 seconds and try again. If still faulty replace Display Module.
{00001001}  Phase 1 to 5 - Size Error.
Phase 1 to 3
Primary Source - Display Module.
Action - The Display Module has not been correctly located in the console. This will not activate the size switches. Or the size switch may have been affected by condensation.
  • If the Display module has just been inserted into a console housing check that the two size switch plungers accurately locate onto the console housing. If this fault has appeared during normal operation of Smartdrive check the size switch or replace the Display module.
  • If the Motor Controller has been changed from one size machine, to another then the size switch settings in the memory will have to be reset. Entering and exiting the Option Adjustment mode can do this. Push and hold START/PAUSE then push POWER button to enter Option Adjustment Mode. This sets the size into EEPROM
Phase 4 to 5.
The Display size switch setting does not match that stored in memory.
  • Action - Reselect the size of Smartdrive by using the SIZE SETTING MODE. Push and hold the water temp up button, then press the power button to enter SIZE SETTING MODE. Three LEDs are used to identify size. The cold water temperature LED identifies 5kg. The low water level LED identifies 6kg. The hold spin speed LED identifies 7kg. If the product has not been setup before all 3 LEDs will be on. To set the size for 5kg push the wash temp up button then the power button. To set the size for 6kg push the water level up button then the power button.  To set the size for 7kg push the spin speed up button then the power button. This locks the size into memory. To check the size is set, start a cycle.
NB. If the product is an IW. To access SIZE SETTING MODE. Push and hold the 'Fabric Care' button, then press the power button to enter SIZE SETTING MODE. Select the correct size on the display. Press the power button to turn the product off. This has locked the size into memory. To check the size is set, start a cycle.
{ 00001010}  Phase 1 to 5 - Thermistor Error.
The resistance of the Thermistor is outside the normal limits, the fault is probably due to an open circuit.
Primary Source - Thermistor (Phase 5), Motor Controller (Phase 1 to 4)
Action: Phase 1
Check connections of the 12 way harness
Check for moisture in the console area
Replace Display Module
Replace Motor Controller. If new Motor Controller corrects fault then re-fit original Display Module.
Phase 2 to 4:  Change Motor Controller.
Phase 5
Check the connection of the thermistor to the Motor Controller.
Check resistance of temperature sensor. The resistance of a good temperature sensor is 12.5k ohms at 20C. Replace if faulty.
Replace Motor Controller.
{ 00001011}  Phase 1 to 5 - Pressure Sensor Fault.
While measuring the water level the Motor Controller has detected a negative pressure.  Reconnecting the pressure tube to the pressure sensor while the bowl contains water can cause this.
Primary Source – Pressure Tube.
Action - Check bowl is fully pumped out. Remove pressure tube from pressure sensor, clear pressure tube of any water and reconnect tube.
Secondary Source - Motor Controller. (Display Module Phase 1).
Action - Replace the Motor Controller. (Display Module Phase 1).
{ 00001100}  Phase 1 to 5 - Flood Protection Error.
The Motor Controller has found the water level to be above the flood level and tried to pump the excess water out. Either the water valves are stuck on and are letting water in at a flow rate that is higher than the pump can handle or the pump is blocked and can't remove the excess water.
Primary Source - Water Valves
Action - If the water valves are on continuously, check that the water valves turn off mechanically ( remove power from Smartdrive ).
Secondary Source - Pump System
Action - Check pump for blockage and hose for correct height and kinking.
Tertiary Source - Motor Controller. (Display Module Phase 1).
Action - If water valves are being driven on electrically, replace Motor Controller. (Display Module Phase 1).
{ 00001101}  Phase 1 – Pump Fault.
The Display Module has detected that the pump is on when it should be off.
Action
The pump is fitted with a thermal cut out device. Check if this device has been activated. If it has wait until pump cools down before restarting. Check for any pump blockage and check condition of pump i.e. pump seizure.
Check for open circuit pump windings. Check the resistance of the pump.
Check the pump harness or the connectors for an open circuit.
Replace Display Module.
{00001110}  Phase 1 - Pump Connection Fault.
The Display Module has detected that the pump is not on when it should be.
Primary Source – Pump.
Action
The pump is fitted with a thermal cut out device. Check if this device has been activated. If the device is activated wait until pump cools down before restarting. Check for any pump blockage and check condition of pump (pump seizure).
Check for open circuit pump windings. Check the resistance of the pump.
Check the pump harness or the connectors for an open circuit.
Replace Display Module.
{00001111}  Phase 1 - Display Module Fault.
The Display Module has read an incorrect voltage on the pump circuit.
Primary Source - Display Module
Action - Replace Display Module. NB. If Smartdrive is running at well below it's rated supply voltage and the pump has operated for more than 4 seconds at this voltage this fault will also appear.
{00010xxx}  Phase 1 - Display / Motor Controller Out of Sequence.
{000101xx}  Phase 1 - Display / Motor Controller Out of Sequence.
The Display Module and Motor Controller are running out of sequence.
Primary Source
Action
Turn off Smartdrive at the wall and back on again after 5 seconds. Re-start.
If fault persists disable auto restart feature and retest. A new fault code will appear. Carry out action of new fault details.
Primary Source – IW Display Module
Action - Replace IW Display Module
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