Saturday, February 02, 2013

SANYO KF-35GW/C30-E _ KFR--35GW/C30-E _ KF-25GW/C30-E _ KFR-25GW/30-E _ DISASSEMBLE PROCEDURE _ AIR CONDITIONER




FRONT PANEL REMOVAL
  • Push the front panel upward and pull it from outside, to open the front panel in a certain angle, pull out the bolts of the panel both side, can take off the front panel.  To remove the filter and electric box top cover:
  • Push it upwardly, to slide down the filter from the lower slot, then can take out the filter. 
  • To loose 1pc of screw from the covering plate. Can take off the covering plate.
Remove the electric box cover
  • To loose each clasp which fix the electric box cover, then can take off the electric box cover.
  • Remove the water tray assy
  • To screw off the screw which fix the water tray both sides by the screw driver.
  • To pull the wiring terminal of the stepping motor.
  • Remove the water tray assy. Because of the water tray, be careful.
Disassemble the electric box
  • Pull out the tube sensor, screw off earth screw, pull out the indoor motor connection wire, to screw off the screw fix the electric box, can take out the electric box.
Disassemble the evaporator
  • To screw off the screw of the connecting pipe clamp, then take off the connecting pipe clamp.
  • To screw off 2pcs screw of the left and right side of the evaporator.
  • To rise up the evaporator left side slightly, then push it backward, to make the evaporator side clasp slide from the groove.
  • Be careful to take out the evaporator, and pay attention to protect the connection pipe.
Disassemble motor
  • Loosen the screws which fix the motor clamp, take out the motor clamp. To screw off the 1pc tighten screw on the cross flow fan right sleeve, can take out the motor.
Disassemble cross flow fan
  • Take out the cross flow fan from the rear case.
Disassemble the top cover and handle
  • To screw off the fixing screw from the handle with screwdirver, can take off the handle. To screw off 3pcs screw around the top cover, can take off the top cover.
Remove the rear grill
  • To screw off 4pcs screw around the rear grill with screwdriver, can remove the rear grill.
Disassemble the front panel
  • Screw off the screw fixed the front panel, can take off the front panel.
Remove the electric box
  • To screw off 3pcs screw fixed the electric box, can take off the electric box.
Remove the right side plate
  • To screw off 5pcs screw from the right side plate with screwdirver, can take off the right side plate.
Remove the axial flow fan
  • To screw off the nut which fixed the axial flow fan with hands, can pull out the axial flow fan outward at full tilt.
Remove the motor and motor supporter
  • By the use of screw driver to screw off the screw which fix the motor and motor supporter, can remove the motor and motor supporter.
  • Unsolder 4pcs soldered point from the four-way valve, then to use the spanner to screw off 1pc nut from the four-way valve loop, can take off the four-way valve.

Disassemble the capillary

  • Unsolder the both side of the capillary sub-assy, can take off the capillary, pay attention do not let the dregs to block the capillary.
  • Remove the valve
  • To screw off the screw which fixed the valve with screwdriver, then unsolder the connection pipe which connect with the valve. Can take remove the valve.
Remove the compressor
  • Unsolder two pcs soldered point from the compressor, then to loosen 3pcs bottom screw with screwdriver, can remove the compressor.